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Mounting instructions for Touratech 051-056X Crash Bars for BMW R1200GS
Quick guide for installing Touratech 051-056X crash bars on BMW R1200GS (2005-2012). Includes assembly steps, torque specifications, and safety requirements.
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This document provides essential instructions for the installation of Touratech crash bars on BMW R1200GS motorcycles (models up to 2012). It is highly recommended that installation be performed by a specialist workshop. Always follow the specified assembly sequence and torque settings to ensure safety and prevent damage.
Safety and Installation Requirements
- All bolted connections must be checked and tightened if necessary after 50 km of riding.
- Installation of crash bars may restrict the bike's lean angle.
- If modifications are made to the fairing, stem, or handlebars, ensure that cables (brake, clutch, accelerator) are refitted correctly and allow for full steering lock.
- Stainless steel bolts should be treated with a standard lubricant before assembly.
- Always disconnect the battery when performing work on the electrical system.
- Ensure compliance with local road vehicle regulations and have the vehicle inspected if required by law.
Assembly Procedure
The installation involves securing the crash bars to the motorcycle frame using the provided hardware. The fitting process for the left and right sides is identical.
Key steps:
- Position the crash bars according to the provided diagrams.
- Use the specified screws, washers, spacers, and self-locking nuts as indicated in the assembly diagrams.
- Initially, insert screws without fully tightening them to allow for alignment.
- Once all components are in place, tighten all screws to the required torque specifications.
Torque Specifications
Use the following torque values for standard 8.8 strength class bolts:
- M6: 9.7 Nm
- M8: 23.0 Nm
- M10: 47.0 Nm
- M12: 80.0 Nm
For stainless steel (A2) bolts, use the specific values provided in the manual (e.g., M6: 3.0 Nm, M8: 7.9 Nm, M10: 14.0 Nm).
Manufacturer information
Touratech GmbH
Practical help
Common problems
Crash bars interfere with steering or cables
Ensure all cables (brake, clutch, accelerator) are correctly routed and allow for full steering lock after installation.
Bolts coming loose
Check and tighten all bolted connections after the first 50 km of riding.
Before use
- Verify that all required hardware (screws, washers, spacers, nuts) is present.
- Ensure the motorcycle battery is disconnected before starting work.
- Have a torque wrench ready for precise tightening.
- Apply lubricant to stainless steel bolts before assembly.
- Check for clearance with other accessories or aftermarket parts.
Specs in practice
- Strength Class 8.8
- Standard steel bolt grade requiring higher torque settings compared to stainless steel.
- Stainless Steel (A2)
- Corrosion-resistant bolts requiring lower torque settings than standard steel bolts.
Images and diagrams
- Diagrams show the specific mounting points on the motorcycle frame.
- Numbered callouts indicate the sequence of assembly.
- Detailed callouts specify the exact combination of washers, spacers, and nuts for each bolt location.
Model compatibility
- Designed specifically for BMW R1200GS models up to 2012.
- Installation may affect the maximum lean angle of the motorcycle.
Manual page author
David Miller
Documentation analyst
Organizes user manual content into clear summaries, with attention to model details, product context, and everyday usability.