Operation and Maintenance Manual for Big Ass Fans Cool-Space 200 Evaporative Cooler
Comprehensive operation and maintenance guide for the Big Ass Fans Cool-Space 200. Includes setup instructions, safety warnings, maintenance checklists, and troubleshooting procedures.
Table of contents
Manual images
Click an image to enlargeQuick Guide from the Manual
The Cool-Space 200 is an evaporative cooler designed for efficient cooling. Before operation, ensure the unit is placed on level ground with at least 3 ft (0.9 m) of clearance behind the air inlet. Always fill the reservoir with water before turning on the pump. For new cooling media, flush the system by running the pump without the fan for 5 hours.
Safety Warnings
- Electrical Shock Hazard: Always disconnect the power supply before performing any service or maintenance.
- Water Treatment: Keep water treatment tablets out of reach of children. They cause severe eye and skin damage. Wear face protection and rubber gloves when handling.
- Water Pressure: Do not connect to a water source exceeding 120 PSI to avoid permanent damage.
- Repairs: All electrical repairs should be performed by a qualified technician.
Assembly and Setup
Installing the Casters: Locate the four casters. Lay the box on its side, open the bottom, install the casters, then stand the cooler up.
Water Supply: Connect a standard garden hose to the female connection on the cooler.
Electrical Supply: Plug into a fused or breaker-protected circuit. Use a 12-gauge extension cord for lengths under 50 ft (15 m) and a 10-gauge cord for lengths between 50-100 ft (15-30 m).
Operation
Placement: Ensure the unit is on level ground. Avoid obstructions like racks or workbenches that interfere with airflow.
Operating Steps:
- Fill the reservoir: Connect the water source and turn it on. The float valve will stop the flow when full.
- Turn on the pump: For initial startup or new media, run the pump without the fan for 5 hours to saturate the media.
- Turn on the fan: Use the control knob to adjust the fan speed.
Maintenance and Storage
Daily Maintenance: Turn off the pump 15 minutes before turning off the fan to allow pads to drain and dry, preventing mildew.
Periodic Maintenance: Drain the sump weekly for heavy use or monthly for light use. Use water treatment tablets every 3 months to prevent mineral buildup.
Cleaning: Keep cooling pads clean and dust-free. Use a soft brush and water if dirty. Never use bleach.
Storage: Remove and clean cooling pads, drain and wipe the sump dry, and cover the unit in a dry area.
Maintenance Checklist
Spring Cleaning
- Remove cooling media and clean debris from the water pan.
- Flush the distribution tube and clean distribution holes.
- Replace damaged or heavily stained cooling media.
- Verify float valve operation.
Mid-Summer Checkup
- Ensure the float valve is not sticking.
- Check all parts (pump, fan motor, belt) for cracks or damage.
- Replace cooling media if mineral accumulation is heavy.
Winterize
- Clean minerals from the reservoir using vinegar.
- Inspect distribution tube for clogs.
- Disconnect water supply and open side valves to dry out the reservoir.
Troubleshooting
If the pump motor hums but does not pump, check for obstructions in the impeller. If the breaker trips, verify the extension cord gauge and circuit rating. If the fan does not run, check the power source, capacitor, and motor connections.



Contact Information
For assistance, contact Customer Service at 877-244-3267 or visit www.bigassfans.com/support.
Official resources from the manual
Practical help
Common problems
Check for obstructions in the impeller or replace the pump if the motor has failed.
Check power cord length and gauge; ensure the circuit size is sufficient (15 A). Check for a locked-up pump.
Check if the float valve hose is loose, water pressure exceeds 120 PSI, or the float valve is not seated correctly.
Check power cord, extension cord, switches, and circuit breaker. Inspect capacitor and motor.
Before use
- Check all hose connections.
- Use 12 gauge cord for 50 ft (15 m).
- Maintain 3 ft (0.9 m) clearance behind the cooler.
- Ensure water pressure does not exceed 120 PSI.
- Fill reservoir before turning on the pump.
- Flush new cooling media for 5 hours without the fan running.
Images and diagrams
- The manual includes troubleshooting tables for the pump, water distribution system, and fan system to identify issues based on symptoms.
Model compatibility
- Use water treatment tablets every 3 months to prevent scale and mineral buildup.
- Do not use bleach to clean cooling pads.
- Replacement cooling media is available at bigassfans.com.
Manual page author
David Miller
Documentation analyst
Organizes user manual content into clear summaries, with attention to model details, product context, and everyday usability.