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Service Manual for Bosch AdvancedDrill 18V-80 Cordless Drill/Driver

Technical service guide for the Bosch AdvancedDrill 18V-80, featuring exploded views, internal wiring diagrams, and precise screw torque specifications for professional maintenance.

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Quick guide from the manual

This document serves as a technical service and repair reference for the Bosch AdvancedDrill 18V-80 (model number 3 603 JE2 000). It provides exploded views of the tool's internal components, detailed wiring routing instructions, and specific torque requirements for assembly. This guide is intended for qualified service personnel.

Exploded view and components

The manual provides a comprehensive exploded view of the drill, identifying individual internal parts such as the motor, housing, chuck, and electronic modules. These diagrams are essential for identifying replacement parts and understanding the internal assembly structure.

Exploded view of the Bosch AdvancedDrill 18V-80
Exploded view of the Bosch AdvancedDrill 18V-80

Wiring and assembly

The documentation includes a specific wiring routing diagram. It details the connection points for internal wires (U, V, W, and others) to the solder pads and control modules. Proper routing is critical to ensure the tool functions correctly and to prevent damage to internal components during reassembly.

Wiring routing and screw torque specifications
Wiring routing and screw torque specifications

Torque specifications

For reassembly, the manual specifies precise torque values for the housing screws. All designated screws (labeled A through J) must be tightened to a torque value of 1.00 - 1.20 Nm to ensure the structural integrity of the tool housing.

Accessories

The manual identifies key accessories compatible with the system, including the battery pack and the battery charger, which are essential for the operation of the cordless drill/driver.

Battery and charger components
Battery and charger components

Manufacturer information

Bosch

Brand profile

Practical help

Common problems

Housing screws loose or misaligned

Ensure all housing screws (A-J) are tightened to the specified torque of 1.00 - 1.20 Nm.

Internal wiring damage

Follow the provided 'Wire rooting' diagram to ensure all wires are correctly positioned and not pinched during housing closure.

Before use

  • Verify the model number 3 603 JE2 000 matches your device.
  • Ensure you have the correct battery pack and charger.
  • Check that all housing screws are present and tightened to 1.00 - 1.20 Nm.
  • Confirm all internal wires are soldered to the correct pads as per the wiring diagram.

Specs in practice

Screw Torque
1.00 - 1.20 Nm is the required force for all housing screws to maintain structural integrity.

Images and diagrams

  • Exploded view: Shows the internal arrangement of the motor, chuck, and housing components.
  • Soldering diagram: Indicates specific connection points for U, V, and W wires.
  • Wire rooting: Illustrates the path for internal wiring to prevent damage.
  • Screwing order: Provides the sequence and torque values for closing the tool housing.

Model compatibility

  • Designed specifically for Bosch AdvancedDrill 18V-80 (3 603 JE2 000).

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.