Operation manual for Zipper ZI-BR 160Y concrete compactor

Quick guide from the manual

This manual provides essential instructions for the safe operation and maintenance of the Zipper ZI-BR 160Y concrete compactor. Before using the machine, ensure you have read the manual thoroughly. The machine is intended solely for the compaction of concrete subfloors. Always wear appropriate safety gear, including safety gloves, goggles, ear protection, and safety shoes. Do not operate the machine if you are tired, under the influence of substances, or in poor lighting conditions.

Product description

The Zipper ZI-BR 160Y consists of the main body and a vibration hose. It is powered by a 1-cylinder 4-stroke OHV-engine.

Technical details

• Engine type: 1-cylinder 4-stroke OHV-engine G200F
• Engine power: 4.1 kW
• Engine speed: 3600 min-1
• Fuel type: Unleaded petrol
• Fuel capacity: 3.6 Litres
• Cylinder diameter: 38 mm
• Tube length: 6 m
• Weight: 24 kg
• Sound power level: 103 dB(A)

Safety instructions

The machine must only be used outdoors or in well-ventilated rooms. Avoid operating on slopes steeper than 10° or on slippery, icy, or snowy ground. Refuelling must be done only when the engine is off and cool, away from open flames, sparks, or smoking. Always wipe off spilled fuel immediately. Be aware of the danger of vibrations, which can affect blood flow and joints; take regular breaks.

Operation

Starting

Cold start:

1. Turn the ignition to ON.
2. Set the throttle control to idling mixture (right).
3. Open the petrol cock (right position).
4. Turn on the choker (left position).
5. Pull the cable control firmly. If it does not start, accelerate slightly.
6. Once running, set the idling mixture again and turn off the choker.
7. Let the engine run for about 3 minutes before starting work.

Warm start: Follow the same steps as a cold start but keep the choker turned off.

Stopping

1. Return the throttle control to idling mixture.
2. Switch off the ignition.
3. Turn off the petrol cock.
4. Wait for the machine to stop completely before depositing the tube.

Maintenance

Do not perform maintenance while the machine is running. Always shut off the machine, let it cool down, and disconnect the spark plug cap.

• Before each operation: Check for loose screws/nuts/bolts, check for damage, and check the oil level.
• After operation: Clean the machine.
• Every 25 working hours: Clean the spark plug.
• Every 20-30 working hours: Clean the air filter.

Use only original Zipper spare parts. The installation of non-original parts voids the warranty.

Spare parts

The manual includes detailed exploded-view diagrams and parts lists for the crankshaft case, cylinder head, crankshaft and camshaft assembly, recoil starter, air filter/muffler, and fuel supply system. Refer to these diagrams for part identification and ordering.