ABB MS165-80 Manual Motor Starter Technical Specifications
Technical specifications and guide for the ABB MS165-80 Manual Motor Starter. Includes electrical ratings, mounting requirements, environmental conditions, and compatible accessories.
Quick answers from the manual
Quick answer
- The ABB MS165-80 is a manual motor starter for motor protection up to 45 kW (400 V) / 80 A. It features a rotary handle, fault indication, and is suitable for three- and single-phase applications. p. 1
Key actions
- Mounting on DIN rail p. 3
Technical specifications
| Parameter | Value | Meaning | Pages |
|---|---|---|---|
| Rated Operational Current | 80 A | Maximum operational current | p. 2 |
| Rated Operational Voltage | 690 V AC / 250 V DC | Maximum operational voltage | p. 2 |
Where to find it in the PDF
- Product Details p. 1
- Technical Specifications p. 2, 3
- Accessories p. 5, 6
Table of contents
Quick guide from the manual
The ABB MS165-80 is a manual motor starter designed for motor protection in three- and single-phase applications. It provides overload and phase failure protection with a trip class of 10. This device is suitable for industrial applications requiring reliable motor control and protection.

Product Features
- Compact Design: 55 mm width.
- Control: Rotary handle with clear switch position indication (ON/OFF/TRIP).
- Protection: Built-in disconnect function, temperature compensation, and trip-free mechanism.
- Fault Indication: Separate window for short-circuit tripping indication.
- Security: Handle is lockable to prevent unauthorized changes.
Technical Specifications
- Rated Operational Current: 80 A.
- Rated Operational Voltage: 690 V AC / 250 V DC.
- Rated Operational Power (400 V): 45 kW.
- Trip Class: 10.
- Degree of Protection: IP20 (Housing), IP10 (Main Circuit Terminals).
- Rated Frequency: 50/60 Hz.
Mounting and Installation
The device is designed for mounting on DIN rails (TH35-15 or TH35-7.5). Ensure proper clearance distances based on the voltage and mounting surface. For example, when mounting on an electrical conductive board, a distance of 1.5 mm is required for voltages up to 1000 V.
Environmental Conditions
The device operates within an ambient air temperature range of -25 to +60 °C. Storage temperature is -50 to +80 °C. The maximum operating altitude is 2000 m.
Accessories
The MS165-80 is compatible with a wide range of accessories, including auxiliary contacts (HKF1, HK1), signaling contacts (SK1, CK1), shunt trips (AA1), undervoltage releases (UA1), power in-feed blocks (S2-M3-50), and various busbars.
Practical help
Common problems
Ensure the circuit requirements do not exceed the rated breaking capacity (e.g., 30 kA at 400 V AC, 6 kA at 690 V AC).
Maintain required distances from electrical conductive boards (1.5 mm for up to 1000 V) and other devices (0 mm horizontal, 150 mm vertical).
Before use
- Verify the motor's operational power and current match the device ratings (70-80 A).
- Ensure the mounting surface is suitable for DIN rail installation (TH35-15 or TH35-7.5).
- Check that the ambient temperature is within the -25 to +60 °C range.
- Confirm the required accessories (auxiliary contacts, etc.) are available if needed.
Specs in practice
- Trip Class 10
- Standard trip class for motor protection, indicating the time-current characteristic.
- Rated Operational Power
- The maximum power the device can handle at 400 V (45 kW).
Model compatibility
- Compatible with MS116/MS132/MS165 range accessories.
- Suitable for three- and single-phase applications.
Manual page author
Emily Carter
User documentation editor
Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.