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ABB MS165-80 Manual Motor Starter Technical Specifications

Technical specifications and guide for the ABB MS165-80 Manual Motor Starter. Includes electrical ratings, mounting requirements, environmental conditions, and compatible accessories.

Quick answers from the manual

Quick answer

  • The ABB MS165-80 is a manual motor starter for motor protection up to 45 kW (400 V) / 80 A. It features a rotary handle, fault indication, and is suitable for three- and single-phase applications. p. 1

Key actions

  • Mounting on DIN rail p. 3

Technical specifications

Parameter Value Meaning Pages
Rated Operational Current 80 A Maximum operational current p. 2
Rated Operational Voltage 690 V AC / 250 V DC Maximum operational voltage p. 2

Where to find it in the PDF

  • Product Details p. 1
  • Technical Specifications p. 2, 3
  • Accessories p. 5, 6
Table of contents

Quick guide from the manual

The ABB MS165-80 is a manual motor starter designed for motor protection in three- and single-phase applications. It provides overload and phase failure protection with a trip class of 10. This device is suitable for industrial applications requiring reliable motor control and protection.

ABB MS165-80 Manual Motor Starter
ABB MS165-80 Manual Motor Starter

Product Features

  • Compact Design: 55 mm width.
  • Control: Rotary handle with clear switch position indication (ON/OFF/TRIP).
  • Protection: Built-in disconnect function, temperature compensation, and trip-free mechanism.
  • Fault Indication: Separate window for short-circuit tripping indication.
  • Security: Handle is lockable to prevent unauthorized changes.

Technical Specifications

  • Rated Operational Current: 80 A.
  • Rated Operational Voltage: 690 V AC / 250 V DC.
  • Rated Operational Power (400 V): 45 kW.
  • Trip Class: 10.
  • Degree of Protection: IP20 (Housing), IP10 (Main Circuit Terminals).
  • Rated Frequency: 50/60 Hz.

Mounting and Installation

The device is designed for mounting on DIN rails (TH35-15 or TH35-7.5). Ensure proper clearance distances based on the voltage and mounting surface. For example, when mounting on an electrical conductive board, a distance of 1.5 mm is required for voltages up to 1000 V.

Environmental Conditions

The device operates within an ambient air temperature range of -25 to +60 °C. Storage temperature is -50 to +80 °C. The maximum operating altitude is 2000 m.

Accessories

The MS165-80 is compatible with a wide range of accessories, including auxiliary contacts (HKF1, HK1), signaling contacts (SK1, CK1), shunt trips (AA1), undervoltage releases (UA1), power in-feed blocks (S2-M3-50), and various busbars.

Practical help

Common problems

Short-circuit breaking capacity limitations

Ensure the circuit requirements do not exceed the rated breaking capacity (e.g., 30 kA at 400 V AC, 6 kA at 690 V AC).

Mounting clearance

Maintain required distances from electrical conductive boards (1.5 mm for up to 1000 V) and other devices (0 mm horizontal, 150 mm vertical).

Before use

  • Verify the motor's operational power and current match the device ratings (70-80 A).
  • Ensure the mounting surface is suitable for DIN rail installation (TH35-15 or TH35-7.5).
  • Check that the ambient temperature is within the -25 to +60 °C range.
  • Confirm the required accessories (auxiliary contacts, etc.) are available if needed.

Specs in practice

Trip Class 10
Standard trip class for motor protection, indicating the time-current characteristic.
Rated Operational Power
The maximum power the device can handle at 400 V (45 kW).

Model compatibility

  • Compatible with MS116/MS132/MS165 range accessories.
  • Suitable for three- and single-phase applications.

Manual page author

Emily Carter

User documentation editor

Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.