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Installation Guide for Thule Kit 187093

Step-by-step installation guide for Thule Kit 187093 designed for the BMW 1-Series (F40). Includes assembly instructions, torque specifications, and safety load limits.

Table of contents

Manual images

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Kit components and pad identification Page 1 Cleaning and preparing mounting points Page 1 Installing threaded studs (8 Nm) Page 2 Securing the foot pack (4 Nm) Page 2

Important Information

This installation kit is designed exclusively for vehicles with fixpoint mounting. Ensure your vehicle is a BMW 1-Series (F40) 5-door hatchback before proceeding. Always adhere to the specified torque settings to ensure safety and prevent damage to the vehicle or the rack system.

Components

The kit includes the following components:

Kit components and pad identification
Kit components and pad identification
  • 096, 097, 098: Specific mounting pads for different positions on the vehicle roof.
  • 002: Mounting brackets.
  • Fasteners: Various screws, studs, and washers (54672, 54673, 54674, 51359, 54670).
  • Tools: Torque tool included for proper tightening.

Installation Steps

Cleaning and preparing mounting points
Cleaning and preparing mounting points
Installing threaded studs (8 Nm)
Installing threaded studs (8 Nm)
Securing the foot pack (4 Nm)
Securing the foot pack (4 Nm)
  1. Preparation: Clean the vehicle's fixpoint mounting areas thoroughly to ensure a secure fit.
  2. Stud Installation: Install the threaded studs into the fixpoints. Tighten these to 8 Nm.
  3. Foot Pack Assembly: Assemble the foot pack components (096, 097, 098, 002) according to the diagram, ensuring the correct pads are used for the Front Left (FL), Front Right (FR), Rear Left (RL), and Rear Right (RR) positions.
  4. Securing the Rack: Place the assembled foot packs onto the studs and secure them using the provided torque tool. Tighten to 4 Nm until you hear a click.

Safety and Usage Limits

  • Maximum Load: 75 kg (165 lbs). This includes the weight of the roof rack system.
  • Speed Limits: Do not exceed 130 km/h (80 mph).
  • Reduced Speed: Reduce speed to 80 km/h (50 mph) under specific driving conditions or when required by local regulations.

Manufacturer information

Thule

Brand profile
Manufacturer website https://www.thule.com Support https://www.thule.com/en-us/support Manufacturer manuals https://www.thule.com/en-us/support/spare-parts-instructions

Practical help

Common problems

Rack feels loose after installation

Verify that the foot pack was tightened to the required 4 Nm torque until the click is heard.

Difficulty identifying pad positions

Refer to the diagram on page 1; pads 096, 097, and 098 are specific to the FL, FR, RL, and RR positions.

Before use

  • Verify vehicle compatibility (BMW 1-Series F40, 5-door hatchback).
  • Clean all fixpoint mounting areas on the vehicle roof.
  • Ensure all kit components (096, 097, 098, 002) are present.
  • Have the torque tool ready for installation.
  • Check that the total load does not exceed 75 kg.

Specs in practice

Foot Pack Torque
4 Nm is required to secure the foot pack to the studs.

Images and diagrams

  • The diagram on page 1 illustrates the specific placement of pads 096, 097, and 098 for each corner of the vehicle.
  • Step 3 shows the 8 Nm torque application for the threaded studs.
  • Step 5 shows the 4 Nm torque application for the foot pack assembly.

Model compatibility

  • Compatible only with BMW 1-Series (F40) 5-door hatchback.
  • Requires vehicle to have factory fixpoint mounting.

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Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.