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User Manual for Burnhard WAYNE Jr. 1-Burner Gas Grill

Quick guide for the Burnhard WAYNE Jr. 1-burner gas grill, covering assembly, gas connection, ignition, cleaning, and troubleshooting.

Table of contents

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Parts list and initial assembly steps for the grill base. Page 8 Assembly steps for the grill grates, lid handle, thermometer, and lid attachment. Page 9 Safety clearance requirements and gas cartridge connection instructions. Page 10 Leak testing procedure and burner alignment check. Page 11 Ignition and heat control Page 12 Blank page. Page 12

Quick guide from the manual

This document provides essential instructions for the safe assembly, operation, and maintenance of the Burnhard WAYNE Jr. 1-burner gas grill. Always read the full safety instructions before use. The grill is intended for outdoor use only in well-ventilated areas.

Assembly

Follow these steps to assemble your grill:

Parts list and initial assembly steps for the grill base.
Parts list and initial assembly steps for the grill base.
Assembly steps for the grill grates, lid handle, thermometer, and lid attachment.
Assembly steps for the grill grates, lid handle, thermometer, and lid attachment.
Safety clearance requirements and gas cartridge connection instructions.
Safety clearance requirements and gas cartridge connection instructions.
Leak testing procedure and burner alignment check.
Leak testing procedure and burner alignment check.
Blank page.
Blank page.
Maintenance guide, troubleshooting table, and storage instructions.
Maintenance guide, troubleshooting table, and storage instructions.
Technical specifications for the gas grill.
Technical specifications for the gas grill.
Parts list and initial assembly steps for the gas grill.
Parts list and initial assembly steps for the gas grill.
Assembly steps for the grill grates, lid handle, thermometer, and lid.
Assembly steps for the grill grates, lid handle, thermometer, and lid.
  1. Attach the gas cartridge holder to the frame using the provided screws and washers.
  2. Insert the grease tray and the protective cover for the oil outlet.
  3. Place the cast iron grill racks into the combustion chamber.
  4. Attach the lid handle and the thermometer.
  5. Secure the lid hinges and the quick-release fastener.

Connecting the gas cartridge

Ensure all flames are extinguished and the regulator is fully closed before connecting. Align the gas valve straight onto the gas cartridge and turn counter-clockwise until hand-tight. Perform a leak test using soapy water (1 part soap to 3 parts water) on all seals before every use.

Operating the gas grill

Always ignite the grill with the lid open. Turn the regulator counter-clockwise to the maximum position and press the ignition button on the right side of the frame. If it does not ignite, wait 5 minutes before trying again. Regulate heat by turning the control knob.

Ignition and heat control
Ignition and heat control

Cleaning and maintenance

Clean the grill after every use. Let the grill burn out for 15-30 minutes without food to burn off residue, then scrub with a stainless steel brush. Perform a deep cleaning every 3-4 months. Ensure the Venturi tube is free of obstructions using a brush.

Troubleshooting

  • Burner does not ignite: Check if the gas cartridge is empty, the pressure reducer is defective, or if there are foreign bodies in the burner/ignition system.
  • Small flame or hissing noise: Clean the burner or ensure it is seated correctly.

Manufacturer information

Burnhard

Brand profile
Manufacturer website https://www.burnhard.com

Practical help

Common problems

Burner does not ignite

Check if the gas cartridge is empty, clean the burner/ignition system, or replace the piezo ignition.

Small flame or hissing noise

Clean the burner or ensure it is seated correctly on the nozzle.

Before use

  • Ensure the grill is on a level, stable, and fire-resistant surface.
  • Maintain a 1.5m distance from flammable materials.
  • Check the gas hose and regulator for cracks or damage.
  • Perform a leak test on all connections.
  • Ensure the burner is correctly positioned on the nozzle.

Images and diagrams

  • The ignition sequence involves turning the regulator counter-clockwise and pressing the ignition button on the right side of the frame.
  • The burner must be locked at a 90-degree angle on the nozzle.

Model compatibility

  • Designed for use with Coleman C300 propane/butane mixture cartridges.
  • Compatible with other 7/16 inch screw-on cartridges containing 70% butane and 30% propane.

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Manual page author

Emily Carter

User documentation editor

Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.