Music / Instruments
Clarke 125L Cement Mixer Operation & Maintenance Instructions
Quick guide for the Clarke 125L Cement Mixer (Model CCM125D). Includes assembly instructions, safe operation procedures, maintenance tips, and technical specifications.
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This document provides essential instructions for the safe assembly, operation, and maintenance of the Clarke 125L Cement Mixer (Model CCM125D). Always ensure the work area is clear, wear appropriate protective gear (gloves, eye protection, ear defenders, dust mask), and never operate the machine on a gradient. The mixer must be kept clean to prevent cement buildup.
Assembly
The mixer requires assembly before use. Key steps include:
- Bolting the main frame to the axle frame and support stand.
- Installing wheels and securing them with split pins.
- Attaching bearing housings and the lower drum assembly to the main frame.
- Fitting the angle adjusting plate and tilt handwheel.
- Installing the motor/drive assembly and tensioning the drive belt by bolting the drive to the frame.
- Attaching mixing blades to the upper drum and securing the upper drum to the lower drum.
Operation
Follow these steps for safe mixing:
- Switch the mixer on using the green (I) button.
- Add water first to prevent clogging, then add cement and aggregate.
- Always keep the drum rotating while filling and emptying.
- To empty, grip the tilt wheel firmly, disengage the locking lugs, and tip the drum forward.
- Stop the mixer using the red (O) button.
Maintenance and Care
Proper maintenance ensures longevity:
- After use: Thoroughly hose down the machine with clean water, especially around the mixing blades. Do not allow cement to harden inside the drum.
- Storage: Store in a dry place out of reach of children. The mixer can be stored with the axle frame and support stand folded away.
- Maintenance-free items: The bearings are sealed for life and the drive belt is under constant tension, requiring no adjustment.
Safety
Always disconnect the power supply before moving the machine or performing any maintenance. Never put hands or tools inside the rotating drum. Ensure the electrical cable is protected and undamaged.
Technical Specifications
- Max drum capacity: 125 Litre
- Max mixing capacity: 79 Litre
- Drum speed: 26.6 rpm
- Weight: 45 kg
- IP rating: IP44D
- Sound power: 91 dB LWA
Manufacturer information
Clarke International
Practical help
Common problems
Cement buildup inside the drum
Hose down thoroughly after every use. Do not allow residue to harden; never beat the drum with tools to dislodge dried cement.
Mixer tipping over
Always operate on firm, level ground. Never use on a gradient.
Electrical hazard
Use a Residual Current Device (RCD). Ensure the cable is undamaged and the plug is of watertight construction.
Before use
- Inspect the power cable for damage.
- Ensure the work area is clean and well-lit.
- Wear protective clothing, gloves, eye protection, and a dust mask.
- Check that all fixings are tight and secure.
- Ensure the mixer is on firm, level ground.
Specs in practice
- Duty cycle S6 30%
- The motor is designed for intermittent operation; it should not run continuously at full load.
- Class II product
- Double-insulated device that does not require an earth connection.
Images and diagrams
- The parts diagram illustrates the assembly sequence of the drum, frame, and drive components.
- The parts list provides ID numbers for all bolts, washers, and structural components for identification.
Model compatibility
- Requires a standard 230V (50Hz) electrical supply.
- Use an approved 13 amp BS1363 plug.
Manual page author
Emily Carter
User documentation editor
Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.