findmanualpdf.com

User Manual for FLEX RS 16 12-EC and RS 25 18-EC Cordless Reciprocating Saw

Quick guide for the FLEX RS 16 12-EC and RS 25 18-EC cordless one-handed reciprocating saws. Includes instructions for blade installation, cutting techniques, maintenance, and safety.

Table of contents

Manual images

Click an image to enlarge

Quick guide from the manual

This manual provides essential operating and safety instructions for the FLEX RS 16 12-EC and RS 25 18-EC cordless one-handed reciprocating saws. Always read the safety instructions before use.

Product Overview

The tool features the following components:

Product overview (Figure A)
Product overview (Figure A)
  • 1: Lock-off button
  • 2: Pivoting shoe
  • 3: Variable-speed trigger switch
  • 4: Tool-less blade clamp sleeve
  • 5: LED

Operation

Battery and blade installation (Figures D, E, F, G)
Battery and blade installation (Figures D, E, F, G)

Inserting/Replacing the Battery

Press the charged battery into the tool until it clicks into place. To remove, press the release button and pull out the battery.

Installing and Removing the Saw Blade

Always lock the tool and remove the battery before making adjustments. Ensure the tool-less blade clamp sleeve is ready to accept a blade. Align the blade shank with the clamp opening and insert it until it locks automatically. To remove, rotate the clamp sleeve to eject the blade.

Blade Selection

Select the correct blade for the material. Use blades with fewer teeth (e.g., 7 TPI) for wood and more teeth for metal or plastic. We recommend 6 TPI for wood and 14 TPI for metal.

Pivoting Shoe Adjustment

The shoe pivots to provide maximum control when aligned against the surface being cut. Lock the tool, remove the battery, and pivot the shoe to the desired angle.

LED Indicator

The LED turns on automatically when the trigger is squeezed. Rapid flashing indicates overload or overheating; slow flashing indicates low battery capacity.

Cutting Techniques

Cutting techniques (Figures K, L, M)
Cutting techniques (Figures K, L, M)

General Cutting

Ensure the workpiece is firmly clamped. Mark the cut line clearly. Start the saw and reach the desired speed before applying the blade to the workpiece. Use steady pressure; do not force the tool.

Plunge Cutting

Ideal for surfaces that cannot be cut from an edge. Rest the edge of the pivoting shoe on the workpiece. Start the tool, allow it to reach speed, and use the shoe edge as a pivot to lower the blade into the workpiece.

Metal Cutting

Never use wood-cutting blades for metal. Use cutting oil for soft metals and steel to keep the blade cool and increase efficiency.

Maintenance and Care

Remove the battery before any work on the tool. Regularly clean the tool and the grille in front of the vent slots. Blow out the housing interior and motor with dry compressed air.

Manufacturer information

FLEX

Brand profile

Practical help

Common problems

LED flashes rapidly

Tool or battery is overloaded or too hot. Let the tool rest or cool under airflow.

LED flashes slowly

Battery capacity is low. Recharge the battery pack.

Blade clamp retracts into housing

Reattach the battery and turn the tool on by pressing the trigger to move the clamp to an accessible position.

Before use

  • Check for missing or damaged parts.
  • Ensure the battery is fully charged.
  • Select the correct blade for the material (e.g., 6 TPI for wood, 14 TPI for metal).
  • Ensure the workpiece is securely clamped.
  • Check for clearance behind the workpiece.

Specs in practice

No-load speed
0-3000 r.p.m.
Sawing capacity in wood
90mm (RS 16) / 210mm (RS 25).

Images and diagrams

  • Figure A: Product overview (1: Lock-off, 2: Shoe, 3: Trigger, 4: Blade clamp, 5: LED).
  • Figure L: Plunge cutting technique using the shoe as a pivot.
  • Figure M: Correct pipe cutting (blade must extend beyond the workpiece throughout the stroke).

Model compatibility

  • Use only correct saw blades.
  • Never use wood-cutting blades for metal.

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.