Vevor 0.5-H Manual Trolley User Manual

Quick guide from the manual

This manual provides instructions for the Vevor Manual Trolley (Models 0.5-H and 1T-H). The trolley is designed for horizontally transporting loads by hand using an electric hoist. Key operations include proper beam installation, regular safety inspections, and adjusting the trolley width using spacer washers to fit the runway beam.

Intended purpose

This trolley is designed for horizontally transporting loads by hand, through an electric hoist under normal atmospheric conditions. Compatibility is as follows:

• 0.5-H Model: Suitable for PA200-PA500 electric hoists.
• 1T-H Model: Suitable for PA600-PA1000 electric hoists.

Installation

The trolley must be installed correctly to ensure safe operation:

1. Standard Installation: The preferred method is from the end of the beam with the chain hoist and trolley coupled. After installation, ensure all nuts are correctly tightened. Fit travel limit stops (not provided) at the end of the runway.
2. Restricted Space Installation: If there is no space at the end of the beam, remove the side plate from the suspension shaft. Place the side plate on the other side of the flange, re-assemble, and re-install. Securely bend the split pin of the shaft stopper pin.
3. Final Checks: Suspend the Maximum Safe Working Load to the trolley and run the unit slowly along the full length of the beam. Check that the clearance between the beam's outer edge and the trolley wheel is equal on both sides.

Safety Inspection

Perform safety checks before every use:

• Ensure the mounting structure has sufficient strength.
• Verify the trolley and lifting equipment capacity are suitable for the job.
• Visually check that the trolley is undamaged.
• Slacken off the suspension pin nuts and spread the side plates to slip wheels over the beam. Screw nuts firmly against washers.
• Suspend a light load to ensure all four wheels contact the runway beam. Secure nuts tightly with lockouts.
• Check the load bar for wear, defects, corrosion, or deformations.

Maintenance

When the trolley and hoist are coupled, the trolley must be adjusted using the adjusting spacers:

• Assemble the required number of spacer washers equally to the inside of the trolley side plates.
• The dimension between the Trolley Wheel Flanges should be about 1/4 inch (6mm) greater than the runway beam width.
• Avoid prolonged exposure to the sun to prevent aging of components.

Main structure

The trolley consists of the following components:

• Side Locking Nut
• Trolley Pin
• Side Plate
• Steel Wheel
• Casing Gaskets
• Bracket
• Mounting Hole

Technical specifications

Model 0.5-H: Load Capacity 0.5 Ton (1100 lbs), I-beam/H-beam track rail width 2.36-4.72 inches (60-120mm).

Model 1T-H: Load Capacity 1 Ton (2200 lbs), I-beam/H-beam track rail width 2.68-4.33 inches (68-110mm).

For technical support and E-Warranty Certificate, visit www.vevor.com/support.