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Service Manual for Viessmann Vitorondens 200-T Oil Condensing Boiler

Professional service manual for the Viessmann Vitorondens 200-T oil condensing boiler. This guide covers commissioning, inspection, maintenance procedures, spare parts lists, and technical specifications for authorized professionals.

Quick answers from the manual

Quick answer

  • This is a service manual for the Viessmann Vitorondens 200-T oil condensing boiler. It provides instructions for commissioning, inspection, maintenance, and spare parts identification for authorized professionals. p. 1, 6, 7

Key actions

  • Filling the heating system p. 8
  • Cleaning heating surfaces p. 9, 10, 11
  • Checking safety devices p. 14

First start

  • Commissioning must be performed by the installer or an authorized professional. p. 3

Technical specifications

Parameter Value Meaning Pages
Heat Output (50/30 °C) 20.2 - 53.7 kW Rated heat output range p. 24

Where to find it in the PDF

  • Safety Instructions p. 3, 4, 5
  • Commissioning and Maintenance Steps p. 7
  • Spare Parts Lists p. 16, 17, 18, 19
  • Technical Data p. 24
Table of contents

Manual images

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Quick Guide for Professionals

This document is a service manual intended exclusively for authorized professionals. It provides essential procedures for the commissioning, inspection, and maintenance of the Viessmann Vitorondens 200-T oil condensing boiler. Always adhere to local safety regulations and use original Viessmann spare parts.

Safety Instructions

In case of gas smell: Close the gas shut-off valve, open windows and doors, evacuate the area, and notify the gas and electricity utility companies from outside the building. Do not operate any electrical switches or open flames.

In case of water leakage: Switch off the heating system at the external disconnect (e.g., fuse box) and do not touch hot water.

General Safety: Always switch off the system and allow it to cool before maintenance. Use appropriate personal protective equipment. Avoid contact with condensate.

Commissioning, Inspection, and Maintenance

The manual outlines 24 specific steps for servicing the boiler, including:

Disconnecting the neutralization system.
Disconnecting the neutralization system.
Checking the diaphragm expansion vessel.
Checking the diaphragm expansion vessel.
  • Filling the heating system.
  • Venting the boiler.
  • Cleaning heating surfaces.
  • Checking seals and insulation.
  • Checking the neutralization system or activated carbon filter.
  • Checking the condensate drain and siphon.
  • Checking safety devices and pressure.
  • Adjusting the burner.

Filling the Heating System

Before filling, ensure the system is depressurized. Use only water of drinking water quality. If water hardness exceeds 16.8 °dH, it must be softened. Follow the specific steps for filling via the heating return or the small distributor (Zubehör), ensuring the bypass valve is managed correctly.

Filling the heating system via the heating return.
Filling the heating system via the heating return.

Cleaning Heating Surfaces

Do not use wire brushes or sharp objects, as these can damage the heating surfaces. Use plastic brushes if necessary. For stubborn residues, use solvent-free cleaning agents. Ensure no cleaning agent enters between the boiler body and the thermal insulation.

Opening the boiler door for maintenance.
Opening the boiler door for maintenance.

Spare Parts

The manual includes detailed exploded-view diagrams and parts lists for the boiler body, heat exchanger (for different power outputs), and thermal insulation. When ordering parts, provide the serial number (Herstell-Nr.) found on the type plate.

Overview of boiler components.
Overview of boiler components.

Technical Data

The boiler is available in various power outputs ranging from 20.2 kW to 53.7 kW. The manual provides detailed tables for electrical power consumption and flue gas temperatures based on return temperatures.

Manufacturer information

Viessmann Climate Solutions

Brand profile

Practical help

Common problems

Gas smell

Close gas shut-off valve, open windows, evacuate, and call emergency services from outside.

Water leakage

Switch off the heating system at the external disconnect and do not touch hot water.

Condensate contact

Avoid skin and eye contact; do not ingest.

Static discharge risk

Touch a grounded object (e.g., heating pipe) before working on electronic components.

Before use

  • Ensure the system is switched off and cooled down.
  • Close the gas shut-off valve.
  • Use appropriate personal protective equipment.
  • Ensure the system is depressurized before maintenance.
  • Have original Viessmann spare parts ready.

Specs in practice

Nenn-Wärmeleistung
Rated heat output in kW.
Elektrische Leistungsaufnahme
Electrical power consumption in Watts.
Verfügbarer Förderdruck
Available delivery pressure in Pa/mbar.

Images and diagrams

  • Abb. 1/2: Procedures for filling the heating system.
  • Abb. 5: Instructions for opening the boiler door.
  • Abb. 9: Disconnecting the neutralization system.
  • Abb. 12: Checking the diaphragm expansion vessel pressure.
  • Abb. 13-17: Exploded views for spare parts identification.

Model compatibility

  • Intended for authorized professionals only.
  • Use only original Viessmann spare parts.
  • Follow local installation and safety regulations (DIN, EN, DVGW, etc.).

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.