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User Manual for Bosch GCM 18V-254 D Professional Cordless Sliding Mitre Saw

Comprehensive user manual for the Bosch GCM 18V-254 D Professional cordless sliding mitre saw. This guide covers safety, assembly, operation, maintenance, and troubleshooting to ensure safe and efficient use of your tool.

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Quick Guide from the Manual

This guide provides essential information for operating the Bosch GCM 18V-254 D Professional cordless sliding mitre saw. Always read the full safety instructions before use. Ensure the tool is mounted on a stable, level surface before operation.

Overview of product features and controls
Overview of product features and controls

Safety Instructions

  • Personal Protective Equipment: Always wear eye protection, hearing protection, and a dust mask.
  • Work Area: Keep the area clean and well-lit. Keep children and bystanders away.
  • Battery Safety: Use only specified chargers. Protect batteries from heat, fire, and moisture.
  • Operation Safety: Keep hands at least 100 mm away from the saw blade. Never cross hands over the cutting line. Always clamp the workpiece securely.

Assembly

Installing workpiece supports (A1)
Installing workpiece supports (A1)
Fitting the clamping wheel (A2) and adjustable fence (A3)
Fitting the clamping wheel (A2) and adjustable fence (A3)
  • Workpiece Supports: Insert supports (24) into the openings (47) on the tool or the second support (48).
  • Clamping Wheel: Screw the clamping wheel (45) clockwise onto the threaded bolts (49) and tighten.
  • Adjustable Fence: Slide the fence (26) into the groove and tighten the locking screw (44).
  • Mounting: Secure the tool to a flat, stable work surface using the mounting holes (13) or screw clamps.

Operation

Adjusting mitre angles (J, K)
Adjusting mitre angles (J, K)
Switching on (M)
Switching on (M)
  • Transport Safety Lock: To unlock, press the tool arm down slightly, pull the transport safety lock (34) out, and guide the arm up. To lock, pull the arm down and push the lock in.
  • Switching On/Off: Slide the lock-off button (5) to the middle, then press and hold the on/off switch (6). Release to switch off.
  • Adjusting Angles: Use the locking knob (16) and lever (17) for mitre angles. Use the clamping wheel (45) and locking lever (46) for bevel angles.
  • Sawing: Always clamp the workpiece firmly. For wide workpieces, use the slide device (2) by loosening the locking screw (1). For small workpieces, lock the slide device.

Maintenance and Service

Changing the saw blade (D3, D4)
Changing the saw blade (D3, D4)
  • Cleaning: Keep the tool and ventilation slots clean. Regularly remove dust and chips using compressed air or a brush. Clean the guide roller (11) regularly.
  • Blade Replacement: Remove the battery before maintenance. Swivel the retracting blade guard (10) back, loosen the hex socket screw (51) while holding the spindle lock (31), remove the flange (52), and replace the blade.
  • Laser Adjustment: If the laser deviates, loosen the fastening screw (56) and move the laser housing (57) until the beams are aligned.

Manufacturer information

Bosch

Brand profile

Practical help

Common problems

Saw blade jams during operation

Turn off the tool, remove the battery, wait for all parts to stop, and clear the blockage.

Laser beams are misaligned

Check and adjust the laser housing (see 'Adjusting the laser' in the manual).

Inaccurate cuts

Check and adjust the basic settings for mitre and bevel angle indicators.

Before use

  • Check the tool for any damage
  • Ensure all protective devices are working correctly
  • Mount the tool on a flat, stable surface
  • Ensure the saw blade is sharp and undamaged
  • Check that the battery is fully charged

Specs in practice

Rated voltage
18V DC
No-load speed
4500 min-1
Saw blade diameter
254 mm
Max cutting depth
90 mm

Images and diagrams

  • (1) Locking screw for slide device
  • (16) Locking knob for mitre angles
  • (45) Clamping wheel for bevel angle
  • (34) Transport safety lock

Model compatibility

  • Compatible with Bosch GBA 18V and ProCORE18V batteries
  • Use only chargers listed in the technical data section

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.