Dometic Pro-Pedal Foot Throttle Installation Manual

Quick guide from the manual

This manual provides essential installation and adjustment procedures for the Dometic Pro-Pedal Foot Throttle. Before beginning, ensure you have read all safety warnings. Always disconnect power before performing any installation or maintenance to avoid electric shock. Ensure the installation complies with local and national codes, such as ABYC standards in the U.S.A.

Intended use

The Pro-Pedal Foot Throttle is designed for mechanical throttle operation on inboard, outboard, inboard/outboard, and sterndrive engines. It must be installed and maintained according to these instructions to ensure safe operation and prevent damage to the engine or control system.

Compatibility

The engine control is compatible with engines from the following manufacturers: BRP/OMC, Evinrude/Johnson, Honda, Mercury/MerCruiser, Nissan, Suzuki, Tohatsu, US Marine, Volvo, and Yamaha.

Preinstallation

Proper planning is critical for smooth throttle operation. Consider the following before installation:

• Cable Placement: Avoid areas of excess heat (e.g., exhaust manifolds) and sharp edges that could cause chafing.
• Bend Radius: Select a path with minimal bends. Do not exceed the minimum bend radius: 4 in. (10 cm) for Dometic Xtreme/3300/33C cables, and 8 in. (20 cm) for standard cables.
• Cable Length: Measure the path from the engine control connection to the engine. Add 4 ft to allow for a loop for unrestricted engine movement. Round up to the nearest whole foot.
• Cable Support: Do not bundle with electrical wiring. Do not clamp within 36 in. (91 cm) of the engine control.

Installation

The installation process involves connecting the cable to the control, connecting to the engine, and mounting the unit.

Connecting the cable to the engine control

1. Determine the cable entry direction (Rear, Top, or Front).
2. Position the cable bearing with the wide end facing the throttle wheel.
3. Fit the cable end over the narrow end of the cable bearing.
4. Secure the cable and bearing to the throttle wheel with the screw.
5. If using a 3300/33C cable, screw on the red eye terminal, ensuring threads are visible in the middle, and tighten the lock nut.
6. If using a Mercury Gen 2 or 30 series clip, attach the clip to the cable with the label side facing the throttle wheel and insert it into the clip slot.

Connecting the cable to the engine

1. Ensure the engine control is in idle. The engine throttle lever should rest lightly against the idle stop on the carburetor.
2. Connect the cable to the engine throttle lever.
3. If using 3300/33C cables, tighten all lock nuts against the adapters.

Mounting the engine control

1. If using a slide mount, screw the mount to the deck, slide the engine control into the grooves, and verify the spring-loaded pin locks in place.
2. If mounting directly to the deck, position the unit and secure it using the provided slide mount screws.

Adjusting the engine control

Turn off the engine and shift into neutral before making any adjustments.

• Slide Mount Adjustment: Pull the spring-loaded pin, slide the pedal to the desired position, and release the pin to lock.
• Wide Open Throttle End Stop: Turn the end stop adjustment screw clockwise to decrease the pedal travel arc.
• Torsion Spring Adjustment: Turn the torsion spring adjustment screw counter-clockwise to reduce pressure and soften the pedal return.
• Idle Adjustment: Turn the idle adjustment screw clockwise to lower the pedal's starting idle position.

Maintenance

Regular maintenance is required to ensure safe operation:

• Periodically check all fasteners for secureness.
• Keep moving parts free from salt and foreign material buildup.
• Inspect the engine control and cables for corrosion, cracks, or damage. Replace immediately if found.
• Treat exposed metal components with a marine-grade wax.