Tools / Automotive Tools
Sealey Diesel Injector Puller for Ford EcoBlue 2.0L VS2078
Quick guide for the Sealey VS2078 Diesel Injector Puller. Includes safety instructions, assembly, operation steps, and torque specifications for Ford EcoBlue 2.0L engines.
Quick answers from the manual
Quick answer
- The Sealey VS2078 is a manual tool for extracting Ford EcoBlue 2.0L diesel injectors. It must not be used with air tools. The bearing nut requires a maximum torque of 250Nm, and the injector clamp bolt requires a maximum of 60Nm. p. 1, 2
Key actions
- Assemble the tool and lubricate the force screw. p. 2
- Use a 27mm socket on the bearing nut and hold the force screw with an 11mm spanner. p. 2
Maintenance and reset
- Maintain tool components in good and clean condition. Lubricate the force screw. p. 1, 2
Technical specifications
| Parameter | Value | Meaning | Pages |
|---|---|---|---|
| Injector clamp bolt max torque | 60Nm | Maximum tightening torque for the clamp bolt. | p. 2 |
| Bearing nut max torque | 250Nm | Maximum torque applied to bearing nut during extraction. | p. 2 |
Where to find it in the PDF
- Safety and Contents p. 1
- Applications and Operation p. 2
Table of contents
Manual images
Click an image to enlargeQuick guide from the manual
The Sealey VS2078 is a specialized tool designed for extracting Ford EcoBlue 2.0L diesel injectors. This tool must be operated manually; do not use air tools to operate the force screw. Always ensure the force screw is well-lubricated (molybdenum copper-based lubricant is recommended) before use. The tool requires specific torque settings: 60Nm for the injector clamp bolt and a maximum of 250Nm for the bearing nut.
Safety instructions
Working with fuel systems carries inherent risks. Adhere to the following safety guidelines:
- Ensure the vehicle ignition is switched off and the battery is disconnected before starting work.
- Relieve fuel pressure before disconnecting fuel lines.
- Use a cloth to cover fuel line fittings when connecting or disconnecting to avoid contact with fuel.
- Wear approved eye protection and protective gloves.
- Keep a fire extinguisher suitable for fuel/electrical/chemical fires nearby.
- Do not smoke or have open flames near the vehicle.
- Operate in a well-ventilated area and avoid inhaling fuel vapours.
- Keep children and unauthorized persons away from the working area.
Contents
The set includes the following components:
- Force screw
- Shoulder nut (with bearing)
- Injector clamp
- Clamp bolt
- Support bridge
- Bridge legs with nuts (x2)
Applications
This tool is compatible with various Ford vehicles equipped with 2.0L EcoBlue Diesel and Bi-Turbo Diesel engines, including models such as Ranger, Galaxy, S-MAX, Edge, Transit, Transit Custom, Mondeo, Focus, and Kuga.
Operation
Follow these steps to extract the injector:
- Assemble the tool as shown in the assembly diagram.
- Lubricate the force screw thoroughly.
- Place a 27mm pass-through socket fitted to a torque wrench onto the bearing nut.
- Hold the force screw steady using an 11mm spanner.
- Wind the bearing nut to extract the injector. Note that the maximum torque applied to the bearing nut is 250Nm.
- Ensure the injector clamp bolt is tightened to a maximum of 60Nm.
- Before refitting, ensure the injector bore is clean and free of debris.
Maintenance and Environment
Maintain all tool components in a clean and good condition for safe performance. When the product becomes unserviceable, drain any fluids into approved containers and dispose of the tool and fluids according to local environmental regulations.
Manufacturer information
Sealey Group
Practical help
Common problems
Force screw is difficult to turn
Ensure the force screw is well lubricated. Molybdenum copper-based lubricant is recommended.
Risk of damage to tool or vehicle
Do not use air tools to operate the force screw. Use hand tools only.
Before use
- Ensure vehicle ignition is off and battery is disconnected.
- Relieve fuel pressure before disconnecting fuel lines.
- Wear eye protection and protective gloves.
- Check that all parts are present and undamaged.
- Ensure the working area is well-ventilated.
Specs in practice
- Injector clamp bolt max torque
- 60Nm
- Bearing nut max torque
- 250Nm
Images and diagrams
- The tool assembly consists of a bridge, bridge legs, force screw, bearing nut, injector clamp, and clamp bolt.
- The force screw is operated by a 27mm socket on the bearing nut while holding the screw with an 11mm spanner.
Model compatibility
- Designed for Ford EcoBlue 2.0L engines.
- Compatible with various models including Ranger, Transit, Galaxy, S-MAX, Edge, Mondeo, Focus, and Kuga.
Manual page author
Michael Turner
Technical manual editor
Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.