Tools / Automotive Tools
User Manual for Sealey VS2077 Diesel Injector Puller
Comprehensive user guide for the Sealey VS2077 Diesel Injector Puller for Ford EcoBlue 2.0L engines. Includes safety instructions, parts list, vehicle applications, and step-by-step extraction procedures.
Quick answers from the manual
Quick answer
- The Sealey VS2077 is a tool designed for the extraction of seized injectors on Ford EcoBlue 2.0L engines. Note that this process will damage the injector, requiring its replacement. p. 1, 2
Key actions
- Disconnect fuel and electrical connections to the injector. p. 2
- Unscrew and withdraw the upper section of the injector using the Removal Socket. p. 2
- Engage the Pulling Spindle into the injector unit. p. 2
- Use the Support Sleeve and Shoulder Nut to extract the remainder of the injector. p. 2
Where to find it in the PDF
- Safety and Contents p. 1
- Applications and Operation p. 2
Table of contents
Quick guide from the manual
The Sealey VS2077 is a specialized tool designed for the extraction of seized injectors on Ford EcoBlue 2.0L engines. Important: This extraction method is designed to damage the injector beyond repair; therefore, the injector will require replacement after removal.
Safety
- Always switch off the vehicle ignition and disconnect the battery before commencing work under the bonnet.
- Wear approved eye protection, protective gloves, safety footwear, and protective clothing.
- Keep a fire extinguisher suitable for fuel, electrical, or chemical fires nearby.
- Cover fuel line fittings when connecting or disconnecting to guard against high-pressure leaks.
- Operate in a well-ventilated area and do not inhale fuel vapours.
- Keep children and unauthorized persons away from the working area.
- Keep tools and test equipment away from hot engine parts.
Product Contents
- 1. Pulling Spindle (VS2077-01)
- 2. Support Sleeve (A) (VS2077-02)
- 3. Removal Socket (VS2077-03)
- 4. Support Sleeve (B) (VS2077-04)
- 5. Shoulder Nut c/w Bearing (VS2077-05)
Operation
- Disconnect fuel and electrical connections to the injector.
- Place the Removal Socket (fig. 1.3) and use a suitable ratchet drive to unscrew and withdraw the upper section of the injector.
- Place the Pulling Spindle carefully into the remaining injector unit and screw it in until fully engaged with the injector.
- Place the relevant Support Sleeve (fig. 1.4 or 1.2) over the spindle and slide it carefully down onto the cylinder head.
- Screw the Shoulder Nut (fig. 1.5) down to the Support Sleeve and use a suitable spanner to tighten the Shoulder Nut, withdrawing the remainder of the injector unit.
Environment Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted and taken to a recycling center. When the product becomes unserviceable, drain any fluids into approved containers and dispose of the product and fluids according to local regulations.
Manufacturer information
Sealey Group
Practical help
Common problems
Injector damage during extraction
This tool is designed to extract seized injectors, but the process will damage the injector beyond repair. Replacement of the injector is required.
Before use
- Ensure the engine is off and the battery is disconnected.
- Wear eye protection, protective gloves, safety footwear, and protective clothing.
- Keep a fire extinguisher nearby.
- Ensure fuel line fittings are covered to prevent high-pressure leaks.
- Verify the vehicle is a Ford EcoBlue 2.0L engine.
Images and diagrams
- 1: Pulling Spindle
- 2: Support Sleeve (A)
- 3: Removal Socket
- 4: Support Sleeve (B)
- 5: Shoulder Nut with Bearing
Model compatibility
- Designed specifically for Ford EcoBlue 2.0L engines.
- Compatible with various Ford models including Transit, Transit Custom, Ranger, Galaxy, S-MAX, Edge, Mondeo, Focus, and Kuga.
Manual page author
Emily Carter
User documentation editor
Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.