User Manual for Sealey VSE6541.V3 High Pressure Fuel Pump Remover/Installer

Quick guide from the manual

The Sealey VSE6541.V3 is a specialized tool designed for removing and installing the high-pressure fuel pump on Ford 2.0D EcoBlue engines. The primary benefit of this tool is that it allows the fuel pump drive gear to retain its timed position, eliminating the need for timing adjustments when the pump is refitted. Always ensure the forcing screw threads are kept clean and lubricated with high-quality grease before use.

Safety

• Eye Protection: Always wear approved eye protection and appropriate Personal Protective Equipment.
• Engine Timing: When timing an engine, prevent it from being turned over. Incorrect or out-of-phase camshaft timing can cause contact between the valve head and the piston crown, resulting in engine damage.
• Workshop Practice: Ensure the vehicle is adequately supported by axle stands if raised by a jack. Account for all tools and components; do not leave them in or near the engine.
• Clothing: Wear suitable clothing to avoid snagging; tie back long hair and do not wear jewelry.

Contents

The kit includes the following components:

• Fuel Pump Removal/Installation Plate (VSE6541.V3-01)
• Plate Bolts 6mm x 30mm (3) (VSE6541.V3-02)
• Stepped Bolts (3) (VSE6541.V3-03)
• Nuts 6mm (3) (VSE6541.V3-04)
• Forcing Screw (VSE6541.V3-05)
• Cover (VSE6541.V3-06)
• Installation Bolt (VSE6541.V3-07)

Applications

This tool is compatible with Ford vehicles equipped with 2.0D EcoBlue engines, including:

• Edge (20-21)
• Ranger (19-25)
• Transit (17-24)
• Tourneo Custom (16-23)
• Transit Custom (16-23)

Removal Procedure

1. Remove the inspection cover from the timing cover and remove the fixing bolt from the injection pump drive gear.
2. Fit the short end of the VSE6541.03 Stepped Bolts into the pump drive gear.
3. Fit the VSE6541.01 Fuel Pump Removal/Installation Plate and secure it to the cylinder block using the provided bolts.
4. Secure the Pump Plate to the stepped bolts using the provided nuts.
5. Disconnect the high-pressure fuel pump connections.
6. Insert the lubricated VSE6541.05 Forcing Screw into the Pump Plate and turn it in a clockwise direction to push the fuel pump out of the drive gear.

Installation Procedure

1. Remove the Forcing Screw and fit the high-pressure fuel pump into position.
2. Slide the VSE6541.07 Installation Bolt through the VSE6541.06 Cover and Pump Plate, then screw it into the high-pressure fuel pump. Apply a small amount of high-quality grease to the VSE6541.06 Cover outer face.
3. Turn the Installation Bolt in a clockwise direction to pull the injection pump into the drive gear and back into position.

Maintenance

Keep the forcing screw threads clean and lubricated with high-quality grease to ensure smooth operation and prevent damage to the tool.