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Installation Instructions for Thule CROWN 5200 Motor Kit 12V TH

Quick installation and operation guide for the Thule CROWN 5200 12V Motor Kit. Includes wiring diagrams, technical specifications, and manual override procedures.

Table of contents

Manual images

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Thule CROWN 5200 Motor Kit Page 1 Installation steps for the motor kit Page 7 Electrical wiring diagram Page 9 Manual override procedure Page 11

Quick guide from the manual

This document provides installation and operation instructions for the Thule CROWN 5200 Motor Kit 12V TH. The kit is designed to motorize the awning, allowing for electrical operation. Important: Operation must only be performed using a switch with momentary contact.

Thule CROWN 5200 Motor Kit
Thule CROWN 5200 Motor Kit

Installation

The installation involves replacing the existing end cap of the awning with the motor unit.

Installation steps for the motor kit
Installation steps for the motor kit
  • Ensure you have the necessary tools, specifically a TX20 screwdriver.
  • Follow the steps to remove the existing end cap from the awning housing.
  • Secure the new motor unit into the housing using the provided screws.

Electrical Installation

The motor requires a 12V DC power supply. The system includes a control box that manages the motor operation.

Electrical wiring diagram
Electrical wiring diagram
  • Connect the motor wires (Red to +, Black to -) to the control box.
  • Ensure the power supply is 12V DC.
  • The control box has specific warning codes indicated by LEDs if issues arise, such as motor short circuits or voltage errors.

Manual Override

In the event of a power failure, the awning can be operated manually.

Manual override procedure
Manual override procedure
  • Insert the manual crank into the motor housing.
  • Follow the specific steps to engage the manual override mechanism as detailed in the manual.

Manufacturer information

Thule

Brand profile
Manufacturer website https://www.thule.com Support https://www.thule.com/en-us/support Manufacturer manuals https://www.thule.com/en-us/support/spare-parts-instructions

Practical help

Common problems

Motor not connected

Check wiring connections to the control box (Warning code 2x).

Motor short circuit

Inspect wiring for damage or shorts (Warning code 3x).

Motor blocked or end position reached

Check for obstructions or if the awning has reached its limit (Warning code 4x).

Voltage error (18V)

Check battery voltage and power supply stability (Warning codes 6x/7x).

Before use

  • Ensure 12V DC power supply is available.
  • Verify the switch is a momentary contact type.
  • Check wiring polarity (Red +, Black -).
  • Ensure the motor is properly seated in the housing.
  • Verify the TX20 screwdriver is available for installation.

Specs in practice

Nominal Torque
3 Nm.
IP Classification
IP 51 (Protected against dust and dripping water).

Images and diagrams

  • Wiring diagram shows connection between Control Box, Switch, Motor, and Battery.
  • Manual override procedure involves inserting the crank into the motor housing.

Model compatibility

  • Designed for Thule CROWN 5200 awnings.
  • Requires momentary contact switch for operation.

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Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.