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Thule Kit 145366 Roof Rack Installation Guide

Installation guide for Thule Kit 145366 on the Toyota Crown Crossover. Includes assembly steps, positioning measurements, and safety load limits for your roof rack system.

Table of contents

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Important information from the manual

This document provides installation instructions for the Thule Kit 145366, designed specifically for the Toyota Crown Crossover (4-door sedan, 2023-). The kit must be used in conjunction with a compatible Thule Foot Pack (sold separately). Always adhere to the maximum load and speed limits to ensure vehicle safety.

Safety and usage limits

  • Maximum load capacity: 75 kg (165 lbs). Do not exceed this weight, which includes the weight of the roof rack system itself.
  • Maximum speed (no load): 130 km/h (80 mph).
  • Maximum speed (with load): 80 km/h (50 mph).
  • Always ensure the roof rack is securely fastened before driving.

Assembly and installation

The installation process involves combining the Kit 145366 components with the Thule Foot Pack. Identify the specific parts included in the kit (pads and clamps labeled 383, 384, 584, 1010, and 1011) and match them to the corresponding positions on the vehicle (Front Left, Front Right, Rear Left, Rear Right).

Assembly steps for attaching the kit to the Foot Pack.
Assembly steps for attaching the kit to the Foot Pack.
  1. Assemble the kit components onto the Foot Pack as shown in the assembly diagram.
  2. Ensure the clamps click into place securely.
  3. Position the assembled rack on the vehicle roof according to the specific measurements provided in the positioning section.

Positioning and measurements

Correct positioning is critical for the stability of the roof rack. Use the following measurements to align the bars on the Toyota Crown Crossover:

Positioning measurements for the roof rack on the vehicle.
Positioning measurements for the roof rack on the vehicle.
  • W (mm/inch): 700 mm / 27 1/2 inches.
  • Z (mm/inch): 230 mm / 9 inches.
  • X (mm/inch): 1041 mm / 41 inches.
  • Y (mm/inch): 1021 mm / 40 1/4 inches.

Refer to the positioning diagram on page 2 to understand where these measurements are taken on the vehicle roof.

Manufacturer information

Thule

Brand profile

Practical help

Common problems

Roof rack instability or noise

Verify that all clamps are fully engaged and clicked into place. Re-check the W, Z, X, and Y measurements to ensure the bars are perfectly parallel and centered.

Difficulty identifying parts

The parts are stamped with numbers (e.g., 383, 584). Match these numbers to the diagram on page 1 to ensure the correct pad/clamp is placed at the correct corner (FL, FR, RL, RR).

Before use

  • Confirm vehicle compatibility: Toyota Crown Crossover, 4-dr Sedan, 2023-.
  • Ensure you have the required Thule Foot Pack (sold separately).
  • Clean the vehicle roof surface to prevent damage and ensure a secure grip.
  • Verify all kit components (383, 384, 584, 1010, 1011) are present.
  • Check that the load does not exceed 75 kg (165 lbs).

Specs in practice

Max Speed (Loaded)
80 km/h / 50 mph. Reduce speed when carrying a load to maintain vehicle stability.

Images and diagrams

  • The diagram on page 1 illustrates the assembly of the kit components onto the Foot Pack.
  • The diagram on page 2 illustrates the specific measurement points (W, Z, X, Y) for mounting the rack on the vehicle.

Model compatibility

  • Compatible only with Toyota Crown Crossover, 4-dr Sedan, 2023-.

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.