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Hilti NCR 120-22 / NCR 120C-22 Crimping Tool User Manual

Quick guide for the Hilti NCR 120-22 and NCR 120C-22 cordless electro-hydraulic crimping tool. Includes setup, operation, safety, and troubleshooting.

Table of contents

Manual images

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Quick guide from the manual

This manual provides essential information for the safe and efficient operation of the Hilti NCR 120-22 and NCR 120C-22 cordless electro-hydraulic crimping tools. Always read the full safety instructions before use.

Product overview diagram
Product overview diagram

Product Overview

The crimping tool features a crimping head, control switch, piston return switch, and a battery interface. Refer to the product overview diagram for specific component identification.

Intended Use

The tool is designed for crimping connection material made of copper (Cu) or aluminum (Al). It is a hand-held, cordless, electro-hydraulic tool.

Operation

Crimping die insertion and removal steps
Crimping die insertion and removal steps

Battery Handling

  • Use only Hilti Nuron B 22 series batteries.
  • Charge the battery fully before first use.
  • Insert the battery until it engages with an audible click.
  • To check battery status, press the release button briefly.

Starting Lock

The tool features an optional starting lock. When activated, the control switch must be pressed twice to start the crimping operation. The factory default is deactivated.

Crimping Procedure

  1. Turn the crimping head to the desired position.
  2. Insert the connecting material into the open crimping head.
  3. Press and hold the control switch until the piston retracts.
  4. Remove the crimped material.

Maintenance and Care

  • Keep the tool and battery clean and dry.
  • Clean air vents with a dry, soft brush.
  • Do not use silicone-based cleaning agents.
  • Regularly inspect the crimping head coating for damage. If the red layer is visible, stop using the tool and contact Hilti Service.

Troubleshooting

If the tool malfunctions, check the battery status indicator. Common issues include low battery, overheating, or technical errors. If the issue persists, contact Hilti Service.

Battery LED status indicators
Battery LED status indicators

Manufacturer information

Hilti Corporation

Brand profile

Practical help

Common problems

Battery runs down more quickly than usual

Allow the battery to warm up slowly to room temperature.

Battery does not engage with an audible click

Clean the retaining lugs on the battery and refit.

Red LED lights continuously with a warning tone

Technical problem. Contact Hilti Service.

Red LED flashes at long intervals with a warning tone

Crimping/pressing pressure not achieved. Ensure correct application and check the crimped part.

Before use

  • Charge the battery fully
  • Check crimping head coating for damage or aging
  • Ensure correct crimping dies are installed
  • Check battery contacts are clean and dry
  • Ensure the tool is switched off before inserting the battery

Specs in practice

Max. crimping force
120 kN
Crimping time
8 to 9 seconds
Max. permissible crimping capacity
400 mm² for both Copper (Cu) and Aluminum (Al)

Images and diagrams

  • 1: Crimping-die release button
  • 2: Crimping head
  • 5: Control switch

Model compatibility

  • Use only Hilti Nuron B 22 series batteries
  • Use only Hilti chargers approved for the battery type

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.