Danfoss AVTA Thermostatic Valve User Guide
Quick guide for the Danfoss AVTA thermostatic valve, covering installation, sensor positioning, capillary tube handling, temperature adjustment, and maintenance procedures.
Table of contents
Quick guide from the manual
The Danfoss AVTA is a thermostatic valve designed for temperature-controlled flow regulation. This document provides essential instructions for installation, sensor placement, and system maintenance. Proper installation is critical for accurate regulation and system longevity.
Installation
The valve can be mounted in any position, but flow must follow the direction indicated by the arrow on the valve body. It is recommended to install a dirt filter (e.g., Danfoss type FV) upstream of the valve.
- Mounting bracket: If using a mounting bracket (code no. 003N0388), it must be placed between the setting unit and the valve body, never between the valve body and the bellows element.
- Capillary tube: Install without sharp bends and provide strain relief at the ends, especially in environments prone to vibration.
Sensor Positioning
For quick and precise regulation, the entire sensor surface must be in contact with the medium. Using a sensor pocket (code no. 003N0050) filled with copper paste (code no. 041E0110) improves heat transfer.
- Large sensor: Mount so the free end is lower or at the same level as the capillary tube connection. If mounted horizontally, ensure the "UP" mark faces upwards.
- Small sensor: Mount so the free end is higher than the capillary tube connection. It must be placed in a warmer location than the medium flowing through the valve.
- Note: These orientation limitations do not apply to elements with adsorption charges.
Operation and Adjustment
Use the adjustment knob to set the desired temperature at the sensor. Verify the temperature with a thermometer near the sensor. Turning the knob anticlockwise increases the temperature, while clockwise rotation decreases it.
Maintenance
After installation, flush the pipeline to remove impurities by forcing the valve open. Insert two screwdrivers through the holes in the setting unit and press the spring retainer upwards to open the valve.
Replacement of Bellows Element
The bellows element can be replaced without draining the system:
- Set the valve to 1.
- Loosen the four screws holding the bellows element to the valve body.
- Remove the element and install the new one, ensuring the pressure stem centers on the valve spindle.
Manufacturer information
Danfoss A/S
Practical help
Common problems
Ensure the entire sensor surface is in contact with the medium. If the sensor is clamped to a surface rather than immersed, regulation will be slower.
The sensor may not detect cooling water temperature variations immediately. A by-pass line with a shut-off valve may be necessary to ensure flow at the sensor during startup.
Ensure the capillary tube is installed without sharp bends and provide strain relief at both ends.
Before use
- Install a dirt filter upstream of the valve.
- Ensure the valve is mounted in the direction of flow (arrow on body).
- If using a mounting bracket, place it between the setting unit and valve body.
- Fill sensor pockets with copper paste for better heat transfer.
- Verify sensor orientation (UP mark for large sensors, free end higher for small sensors).
- Flush the pipeline after installation.
Specs in practice
- Working pressure (pe)
- Maximum effective pressure allowed is 16 bar.
- Differential pressure
- Maximum allowed pressure difference across the valve is 10 bar.
- Water temperature
- Maximum allowed water temperature is 130°C.
Model compatibility
- Limitations on sensor orientation do not apply to elements with adsorption charges.
- Bellows element and setting unit can be replaced without draining the system.
Manual page author
Michael Turner
Technical manual editor
Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.