Industrial / Pressure Switches
Installation Guide for Danfoss 027H7191 Inspection Kit
Quick guide for the Danfoss 027H7191 inspection kit. Includes exploded views, parts identification, and assembly reference for ICS, ICM, and ICLX size 100 valves.
Table of contents
Manual images
Click an image to enlargeQuick Guide for Inspection Kit 027H7191
This document provides the necessary information for using the Danfoss 027H7191 inspection kit. This kit is designed for the maintenance and repair of specific Danfoss valve models. Always ensure the system is fully depressurized and isolated before attempting any maintenance or part replacement.
Compatibility
The 027H7191 inspection kit is compatible with the following Danfoss valve models, specifically size 100:
- ICS (size 100)
- ICM (size 100)
- ICLX (size 100)
Assembly and Parts Identification
The kit contains various seals and gaskets required for the inspection and maintenance of the valves. The provided diagrams illustrate the correct assembly order for each valve type (ICS, ICM, ICLX). Refer to the numbered parts list to identify the specific components included in the kit:
- Parts 1-12: The kit includes a variety of fibre and aluminium gaskets.
- Dimensions: Parts range from 9mm to 150mm in diameter.
- Assembly: Follow the exploded view diagrams to ensure each seal is placed in its correct position relative to the valve housing and internal components.
Ensure that all sealing surfaces are clean and free of debris before installing new gaskets from the kit. Do not reuse old seals.
Manufacturer information
Danfoss A/S
Practical help
Common problems
Leakage after maintenance
Ensure all sealing surfaces are clean and that the correct gasket from the kit was used in the proper location as shown in the exploded view.
Incorrect part placement
Refer to the exploded view diagrams for your specific valve model (ICS, ICM, or ICLX) to verify the sequence of parts 1 through 12.
Before use
- Verify that the valve model is size 100 (ICS, ICM, or ICLX).
- Ensure the system is depressurized and isolated from the power supply.
- Clean all valve surfaces thoroughly before installing new parts.
- Check that all parts listed in the kit are present and undamaged.
- Use only the specified gaskets for the corresponding valve type.
Specs in practice
- Fibre Gaskets
- Standard sealing material included for various internal connections.
- Alu. (Aluminium) Gaskets
- Metal sealing rings used for specific high-pressure or structural connections.
Images and diagrams
- The diagrams show an exploded view of the ICS, ICM, and ICLX valves.
- Numbers 1-12 correspond to the specific gaskets and seals included in the kit.
- The diagrams indicate the exact stacking order of components during reassembly.
Model compatibility
- This kit is exclusively for size 100 valves.
- Not compatible with other valve sizes (e.g., 25, 50, 65, 80, 125, 150).
Manual page author
David Miller
Documentation analyst
Organizes user manual content into clear summaries, with attention to model details, product context, and everyday usability.