Tools / Welding Equipment
Spare Parts List for ESAB Rebel EMP 205ic AC/DC
Official spare parts list for the ESAB Rebel EMP 205ic AC/DC welding machine. Includes exploded diagrams and part numbers for housing, connections, user interface, control modules, and wear parts.
Quick answers from the manual
Quick answer
- This document is the official spare parts list for the ESAB Rebel EMP 205ic AC/DC welding machine. It provides exploded diagrams and itemized lists for ordering replacement components. p. 1, 2
Key actions
- Order spare parts through your nearest ESAB dealer. p. 2
Maintenance and reset
- Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. p. 2
Where to find it in the PDF
- Housing assembly p. 4, 5
- Connection parts p. 6, 7
- User-interface assembly p. 8
- Control/power module parts p. 9, 10
- Wear parts p. 11, 12
Table of contents
Manual images
Click an image to enlargeQuick guide from the manual
This document serves as the official spare parts catalog for the ESAB Rebel EMP 205ic AC/DC welding machine. It provides exploded diagrams and itemized lists to assist in identifying and ordering replacement components. Maintenance and repair work should be performed by an experienced person, and electrical work must be performed by a trained electrician. Always use recommended spare parts.
Housing assembly
This section details the external components of the unit, including side frames, handles, doors, hinges, and feet. Refer to the exploded diagram to identify specific screws, nuts, and latch assemblies.
Connection parts
This section covers internal and external connection components, including the wire feeder mechanism, gas solenoids, supply switches, circuit breakers, and various cable assemblies.
User-interface assembly
This section lists components for the control panel, including the panel assembly, encoders, display lens, and control knobs.
Control/power module parts
This section details the internal electronics, including the AC/DC module, main power PCBA, control PCBA, inductors, transformers, and various wire harnesses connecting the power and control boards.
Wear parts
This section lists consumable components required for the wire feed system, including wire outlet guides, inlet guides, feed rolls (V-groove, knurled, U-groove), and pressure arm assemblies. Ensure you select the correct part based on the wire type and dimensions.
Ordering spare parts
Spare parts may be ordered through your nearest ESAB dealer. When ordering, please state the product type, serial number, denominations, and ordering numbers found in this list to ensure correct delivery. For contact information, visit esab.com.
Official resources from the manual
Manufacturer information
ESAB
Practical help
Before use
- Verify the product type and serial number before ordering parts.
- Ensure maintenance is performed by an experienced person.
- Ensure electrical work is performed by a trained electrician.
- Check the 'Notes' column in the parts list for specific component designations.
Images and diagrams
- Exploded diagrams are provided for housing, connection parts, user interface, and control/power modules.
- Wear parts diagrams detail the wire feed mechanism components.
Model compatibility
- Parts are specific to the Rebel EMP 205ic AC/DC model.
- Wire feed parts must be selected based on wire type (Fe/SS/Flux Cored/Aluminium) and wire dimensions.
Manual page author
David Miller
Documentation analyst
Organizes user manual content into clear summaries, with attention to model details, product context, and everyday usability.