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User Manual for HiKOKI G 18SE4 and G 23SC4 Disc Grinder

Quick guide for the HiKOKI G 18SE4 and G 23SC4 disc grinders. Includes safety warnings, mounting instructions, operation, maintenance, and technical specifications.

Table of contents

Manual images

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Quick guide from the manual

This manual provides essential instructions for the safe and efficient operation of the HiKOKI G 18SE4 and G 23SC4 disc grinders. Always read the safety warnings before use.

Safety Warnings

  • Personal Safety: Always wear eye protection. Use personal protective equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection as appropriate.
  • Operation Safety: Keep bystanders at a safe distance. Hold the tool by insulated gripping surfaces when performing operations where the cutting accessory may contact hidden wiring.
  • Kickback: Kickback is a sudden reaction to a pinched or snagged rotating wheel. Maintain a firm grip and position your body to resist kickback forces.
  • Cutting Operations: Do not jam the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut.

Mounting and Operation

Fitting and adjusting the wheel guard (Fig. 1)
Fitting and adjusting the wheel guard (Fig. 1)
Assembling depressed center wheel (Fig. 3)
Assembling depressed center wheel (Fig. 3)
  • Wheel Guard: Ensure the guard is securely attached and positioned for maximum safety.
  • Side Handle: Fix the side handle securely before operation.
  • Assembling Wheels: Follow the specific assembly instructions for depressed center wheels, cutting wheels, and diamond wheels.
  • Switch Operation: Ensure the switch is in the OFF position before connecting to the power source.

Maintenance and Inspection

Replacing carbon brushes (Fig. 8)
Replacing carbon brushes (Fig. 8)
  • Inspecting Wheels: Regularly check that the depressed center wheel is free of cracks and surface defects.
  • Mounting Screws: Regularly inspect all mounting screws and ensure they are properly tightened.
  • Carbon Brushes: The motor uses carbon brushes which are consumable parts. Replace them when they are worn to or near the 'wear limit'.
  • Motor Maintenance: Keep the motor unit winding clean and free from oil or water.

Technical Specifications

Refer to the table on page 138 for detailed specifications, including rated voltage, power input, and rated speed for both models.

Manufacturer information

HiKOKI

Brand profile

Practical help

Common problems

Tool vibrates excessively

Check all mounting screws and ensure they are properly tightened.

Motor trouble

Inspect carbon brushes; replace with new ones if worn to or near the 'wear limit'.

Wheel binds or stalls

Switch off the tool, hold it motionless until the wheel comes to a complete stop, and investigate the cause.

Before use

  • Ensure the power source conforms to the product nameplate.
  • Check that the power switch is in the OFF position.
  • Inspect the grinding wheel for cracks or surface defects.
  • Ensure the wheel guard is securely attached.
  • Confirm the push button is disengaged by pressing it two or three times.

Specs in practice

Rated voltage
110 V, 220 V, 230 V, or 240 V (depending on region).
Wheel outer diameter
180 mm for G 18SE4; 230 mm for G 23SC4.

Images and diagrams

  • Figure 1: Fitting and adjusting the wheel guard.
  • Figure 3: Assembling depressed center wheel.
  • Figure 8: Replacing carbon brushes.

Model compatibility

  • Use only wheel types recommended for your power tool.
  • Do not use worn down wheels from larger power tools.

Manual page author

Emily Carter

User documentation editor

Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.