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User Manual for HiKOKI CJ 160V and CJ 160VA Jigsaw

Quick guide and user manual for the HiKOKI CJ 160V and CJ 160VA Jigsaw. Includes safety instructions, operation, blade selection, and maintenance.

Table of contents

Manual images

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Quick guide from the manual

The HiKOKI CJ 160V and CJ 160VA are high-power jigsaws designed for cutting various materials, including wood, mild steel, aluminum, copper, and synthetic resins. The tool features two operating modes: Standard Mode (800-2800 min-1) and AUTO Mode, which automatically adjusts speed based on workload to reduce vibration and noise.

Safety Warnings

WARNING: Read all safety warnings and instructions. Failure to follow them may result in electric shock, fire, or serious injury. Always wear eye protection and use personal protective equipment. Ensure the switch is in the OFF position before connecting to a power source. Hold the tool by insulated gripping surfaces when performing operations where the cutting accessory may contact hidden wiring.

Names of Parts

Key components include the switch, lever, plunger, blade holder, blade, roller, base, base plate, dial, guide, dust collector, chip cover, and splinter guard.

Names of Parts table
Names of Parts table

Mounting and Operation

The tool supports various operations, including changing blades, adjusting blade operating speed, switch operation, using the LED light, adjusting orbital operation, and mounting the guide. Always ensure the base plate is attached to the workpiece while sawing to prevent blade dislodging or damage.

Selection of Blades

To ensure maximum efficiency, select the appropriate blade based on the material type and thickness. Refer to the provided blade selection table for the correct blade number (e.g., No. 41, No. 42, No. 123X).

Table 1: List of appropriate blades
Table 1: List of appropriate blades

Maintenance and Inspection

Regularly inspect the blade for dullness or damage and replace it if necessary. Inspect all mounting screws to ensure they are properly tightened. The motor unit winding is the heart of the tool; ensure it does not become damaged or wet. Carbon brush inspection and replacement should only be performed by a HiKOKI Authorized Service Center.

Guarantee

HiKOKI power tools are guaranteed in accordance with statutory/country-specific regulations. The guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear.

Manufacturer information

HiKOKI

Brand profile

Practical help

Common problems

Motor stops or slows down

Avoid continuous use at low speed; adjust blade speed for smooth cutting.

Blade breaks

Reduce feeding speed when cutting small circular arcs.

Blade dislodging

Ensure the base plate surface is attached to the workpiece while sawing.

Before use

  • Check that the power source conforms to the product nameplate.
  • Ensure the power switch is in the OFF position before plugging in.
  • Wear a dust mask or use external dust collection equipment.
  • Ensure the blade is correctly inserted and secured in the blade holder.
  • Check that the blade is located between the roller grooves.

Specs in practice

Max. cutting depth (wood)
160 mm
Max. cutting depth (mild steel)
10 mm
No-load speed
800 – 2800 min-1

Images and diagrams

  • Fig 2: Changing blades
  • Fig 3: Adjusting blade operating speed
  • Fig 13: Cutting a circle or circular arc

Model compatibility

  • Standard Mode: 800-2800 min-1
  • AUTO Mode: Automatically adjusts between 1400 and 2800 min-1 based on workload.

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.