Installation Guide for Leitner ACS Forged Headbanger

Quick guide from the manual

The Leitner ACS Forged Headbanger is an accessory for the Leitner rack system. Installation requires basic knowledge of hand tools and takes approximately 1 hour. Before beginning, ensure you have a clear work area covered with carpet or blankets to prevent scratching the parts. Do not over-tighten bolts; all 8mm bolts must be torqued to 16ft-lb.

Tools required

• Torque wrench
• T40 Torx bit socket
• 13mm wrench

Hardware overview

The kit includes the following hardware:

• M8 x 20 bolts (x6)
• M8 x 14 bolts (x6)
• M8 locknuts (x6)
• Drop-in nuts (x2)

Installation procedure

1. Measurement and fitment

Prior to installation, adjust the width of the assembly so the lower mounting flanges fit between the lower mounting rails on the rack. Use a tape measure to ensure the distance between the inside rails on the rack matches the flanges on the Headbanger. Install six M8 x 20 bolts through the furthest apart slots possible and secure with M8 locknuts. Do not fully tighten at this stage.

2. Lower rail fasteners

Install an M8 x 14 bolt and a 1/4 turn Traklok fastener into each lower mounting flange.

3. Preparing the rack

Remove the two screws on the inside of both uprights where the Headbanger will be installed. Depending on your rack's production date, you may need a 5mm Allen wrench or a T40 Torx wrench. If your rack uses 5mm Allen head screws, it is recommended to replace them with the supplied M8 x 14 Torx head screws.

4. Mounting to the rack

Remove any previously installed accessories to facilitate positioning. On both sides of the Headbanger, slide the Traklok bolt into the lower rail. Do not tighten yet.

5. Securing the assembly

Install the four M8 x 14 bolts on both sides of the Headbanger. Fully tighten these bolts first (Step 1), then tighten the Traklok fastener on the lower rail (Step 2). Ensure the Traklok nuts rotate fully into place under the lip of the aluminum extrusion. Finally, tighten all 6 bolts on the Headbanger using a T40 Torx and 13mm wrench.

Use guidelines and safety

• Load Limits: The maximum load is 75 lbs, but this is always subordinate to the vehicle manufacturer's maximum load recommendation. Max truck load = load carrier weight + carrier accessories + weight of the load.
• Maintenance: Periodically inspect all knobs, bolts, screws, straps, and locks for wear, corrosion, and fatigue.
• Operation: Never drive with any lock, knob, or rack in an open or unlocked position.
• Safety: Obey all posted speed limits. High-speed off-road driving can cause damage not covered by warranty.

Warranty

Leitner Designs warrants the product to be free from defects in material and workmanship for two years from the date of purchase. Damage caused by accidents, fire, vandalism, negligence, mis-installation, or misuse is not covered. For warranty issues, contact Leitner Designs customer service at 949-395-3049 or email [email protected].