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Simon Rack PLUS 5/500-3 Shelving Unit Assembly Guide

Comprehensive assembly guide for the Simon Rack PLUS 5/500-3 shelving unit. Includes parts list, step-by-step installation instructions, and load capacity specifications.

Quick answers from the manual

Quick answer

  • The Simon Rack PLUS 5/500-3 is a 200x100x50 cm shelving unit with a 1000 kg total load capacity. Assembly requires a rubber mallet to lock the beams into the uprights following the 16-step diagram. p. 1, 2

Key actions

  • Assemble the unit using a rubber mallet to secure beams into uprights. p. 2
  • Install corner plates at the base for stability. p. 2

Technical specifications

Parameter Value Meaning Pages
Shelf Load Capacity 200 kg Maximum weight per shelf p. 1
Total Load Capacity 1000 kg Maximum weight for the whole unit p. 1

Where to find it in the PDF

  • Product Overview and Parts List p. 1
  • Assembly Instructions p. 2
Table of contents

Manual images

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Quick guide from the manual

The Simon Rack PLUS 5/500-3 is a modular shelving unit designed for storage. The assembly process involves connecting metal uprights and beams using a hammer. Ensure the unit is placed on a level surface and do not exceed the maximum load capacity of 200 kg per shelf or 1000 kg total.

Parts list

Before beginning assembly, verify that all components are present:

Parts list and quantities required for assembly.
Parts list and quantities required for assembly.
  • A: 10 units (Uprights)
  • B: 6 units (Beams)
  • C: 4 units (Corner plates)
  • D: 8 units (Beams)
  • E: 5 units (Shelves)

Assembly instructions

Follow these steps to assemble the unit:

Step-by-step assembly diagram (1-16).
Step-by-step assembly diagram (1-16).
  1. Lay out the components.
  2. Connect the beams (D) to the uprights (A) using the provided slots.
  3. Use a rubber mallet to secure the connections.
  4. Attach the corner plates (C) to the bottom of the uprights for stability.
  5. Continue building the structure upwards, adding beams (B) and shelves (E) as shown in the diagram.
  6. Ensure all connections are tight and the structure is stable before loading.

Load capacity and safety

Adhere to the following weight limits to ensure safety:

  • Maximum load per shelf: 200 kg (441 lb)
  • Total unit capacity: 1000 kg (2205 lb)
  • Always distribute weight evenly across the shelves.
  • Place heavier items on the lower shelves.

Practical help

Common problems

Unstable shelving unit

Ensure all beams are fully seated in the upright slots using a rubber mallet and that corner plates are installed correctly.

Difficulty inserting beams

Ensure the uprights are not bent and the beam hooks are aligned with the slots before tapping with a mallet.

Before use

  • Verify all parts (A, B, C, D, E) are present according to the parts list.
  • Ensure the floor surface is level.
  • Use a rubber mallet for assembly to avoid damaging the metal finish.
  • Check that all shelf beams are securely locked into the uprights.
  • Verify the total load does not exceed 1000 kg.

Specs in practice

Shelf Load Capacity
Maximum weight allowed per individual shelf level (200 kg).
Total Capacity
Maximum combined weight for the entire unit (1000 kg).

Images and diagrams

  • The assembly diagram shows a 16-step process using a hammer to lock beams into uprights.
  • Corner plates (C) are essential for base stability.

Model compatibility

  • Designed for use as a standalone shelving unit.
  • Not intended for outdoor use without proper protection.

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.