Assembly Guide for Sunjoy 10x12 Pergola

Quick Guide from the Manual

This pergola requires at least 4 adults for safe assembly. Before starting, ensure you have a cleared, level area. Do not assemble on sandy, muddy, or loose soil as stakes will not provide adequate anchorage. Always check local regulations regarding permits before installation. If securing to a concrete surface or wood deck, use appropriate anchors (not included). Periodically check and tighten all nuts and bolts to ensure structural integrity.

Safety Warnings

• Do not light fires under or near the product.
• Clear snow from the roof regularly if it exceeds 2 inches in thickness; use a plastic snow rake to avoid damage.
• The structure is intended for decorative and sunshade purposes only; it is not designed to withstand harsh weather, high winds, or heavy snow.
• Remove the canopy during winter or high wind conditions.
• Wear protective gloves during assembly as some parts may have sharp edges.

Tools Required for Assembly

The following tools are required but not included:

• Cordless drill
• Hammer
• Screwdriver
• Ladder

Assembly Instructions

The assembly process involves 28 steps. Ensure all parts are present by comparing them with the parts list before beginning. When assembling wooden parts, do not overtorque bolts to prevent splitting the wood. Use a level to ensure the assembly is plumb and square before final tightening.

Key Assembly Steps

1. Base Assembly: Attach post bases (A) to posts (W3, W4) using screws (H4, H5).
2. Frame Construction: Assemble cross beams and middle beams using bolts (H14) and nuts (H12).
3. Roof Structure: Install roof panels (P1-P4) and flashing (F1-F4) using screws (H13).
4. Final Anchoring: Secure the pergola to the ground using stakes (HS) on level ground.

Wood Care and Maintenance

The pergola is made of China-Fir (Cunninghamia/Cedar) wood. To maintain its finish:

• Cleaning: Dust regularly with a damp cloth. For deeper cleaning, use a mild soap solution (1/4 cup dish soap per gallon of warm water). Rinse and dry immediately.
• Sealing: Apply a water-based sealant, linseed, teak, or tung oil annually to protect the wood.
• Rust Prevention: Steel components are treated with rust-inhibiting paint. If scratched, touch up immediately. Surface rust can be removed with cooking oil or WD-40.

Warranty Information

Sunjoy Group provides a 1-year limited warranty from the date of purchase for defects in workmanship and materials, provided the item was factory-sealed and used for personal, residential purposes. The warranty does not cover commercial use, acts of nature, vandalism, misuse, or improper assembly.

For missing parts or service inquiries, contact [email protected].