Installation Manual for Teito SLR Roof Kit for Yamaha Tricity 125/155

Important Information from the Manual

This document provides assembly and installation instructions for the Teito SLR (Super Light Roof) kit designed for Yamaha Tricity 125 and 155 scooters. It is essential to follow these procedures carefully to ensure safety and product longevity. The manual includes specific torque settings for fasteners and detailed steps for mounting the roof, screen, and wiper system.

Safety Warnings

• Usage Restrictions: Do not use the product in strong winds, stormy weather, on highways, or on expressways.
• Installation: It is recommended to have the kit installed by a professional mechanic with state official approval.
• Weight Distribution: Be aware of changes in weight distribution after installation and perform a practice run.
• Visibility: Do not place objects between the front screen and the handle, as this may obstruct vision or interfere with steering.
• Maintenance: Regularly check that all bolts and nuts are securely tightened.

Torque Specifications

When assembling, refer to the following general tightening torques to prevent damage:

• Nuts: 10mm (6 Nm), 12mm (15 Nm), 14mm (30 Nm), 17mm (55 Nm), 19mm (85 Nm), 22mm (130 Nm).
• Screws: 5mm (4.2 Nm), 6mm (9 Nm).
• Flange Bolts: 6mm (9-12 Nm), 8mm (26.5 Nm), 10mm (39 Nm).
• Wellnuts: Tighten only 2.5 revolutions after the bolt touches the washer to avoid damaging the roof.

Assembly and Installation

The installation process involves several key phases:

1. Preparation and Removal

Remove the original windshield, mounting hardware, and rear-view mirrors. Remove the upper handle cover, rear cover, front upper panel, and upper leg shield as required for access.

2. Drilling and Frame Assembly

Use a hole saw to create necessary openings in the front upper panel (32mm) and rear cover (21mm). Assemble the front frame by installing mirror brackets, the main harness earth wire, and the motor.

3. Mounting the Roof and Screen

Install the rear frame and rear deck. Secure the roof outer and inner parts to the rear frame using wellnuts and washers. Attach the front screen to the roof and front frame, ensuring the wellnuts are tightened correctly.

4. Final Components

Install the mirrors, wiper system, and front inner cover. Connect the switch harness and main harness. Perform an operations check to ensure the wiper functions correctly and the accessory terminal is properly connected and waterproofed.

Maintenance and Cleaning

To maintain the front screen and roof:

• Keep the screen clean to ensure visibility.
• Use a soft cloth or sponge with diluted neutral detergent for cleaning.
• Avoid using organic solvents, strong detergents, or high-pressure washers, as these can damage the materials.
• Avoid parking in direct sunlight to prevent heat-related deformation.