User Manual for CLAS PE 2001M 2-Column Asymmetric Post Lift

Quick Guide from the Manual

The CLAS PE 2001M is a 2-column asymmetric post lift designed for lifting vehicles up to 4000kg. Installation must be performed by a professional on a perfectly leveled concrete floor with a minimum thickness of 200mm (3000PSI). Always ensure the vehicle is correctly positioned and the center of gravity is within the lifting area.

Description and Functionality

This lift is designed for testing, repairs, and vehicle maintenance. It features an electromagnetic locking system, safety and anti-knock valves to prevent hydraulic failure, and a high-quality Italian hydraulic pump. Each column is equipped with a cylinder for stability during ascent and descent.

Installation Requirements

• Floor: Must be solid concrete, perfectly leveled, with steel reinforcements. Thickness must be at least 200mm.
• Space: Minimum height of 4000mm required. Maintain a safety distance of at least 1200mm from walls.
• Electrical: Ensure proper 3-phase connection (3Ph + N + T) or 230V configuration as specified.

Installation Steps

1. Columns and Anchoring

Anchor the columns to the floor using the provided bolts after drilling 20mm diameter holes. Ensure the depth matches the dowel length.

2. Steel Cables

Connect the steel wire through the trolley, pass it through the upper end of the lift, and connect it to the trolley of the other column. Secure with a nut and ensure correct positioning inside the pulleys.

3. Arms and Safety Devices

Install arms into the slots on the carts and secure extensions with M8x12 bolts. Install the electromagnetic safety lock on the column, adjusting the nut to ensure the device hooks the cart (approx. 30-34mm distance).

4. Hydraulic and Electrical

Place the hydraulic pump on the right column. Connect hydraulic lines as shown in the diagrams. Electrical connections must be performed by qualified personnel according to the provided electrical diagrams.

Calibration

Perform multiple lifting and lowering cycles to tension the steel cables. Use the 'UP' button to verify synchronization of the carts. If they are not synchronized, adjust the steel wire nut. Conduct a load test with maximum capacity, ensuring no personnel are under the load.

Maintenance and Care

• Lubricate all pins, sliding blocks, and moving parts regularly.
• Change hydraulic oil at least once a year.
• Check the integrity of steel cables regularly; if abrasions or defects are found, do not use the lift.
• When refilling oil, use a filter.

Troubleshooting

If the engine does not work, check the power cable, AC contactor, or UP button. If the motor runs but there is no lifting movement, check the hydraulic oil level, descent valve, or parachute valve. If carts are misaligned, adjust the steel wire nut.