Industrial / Parts & Accessories
Repair Kit Installation Guide for Danfoss ICS/ICLX Size 125
A comprehensive guide for the Danfoss 027H7204 repair kit, featuring exploded view diagrams and a detailed parts list for ICS and ICLX size 125 valves.
Table of contents
Quick guide from the manual
This document serves as the official parts identification and assembly reference for the Danfoss Repair Kit (Code number 027H7204). It is designed to assist technicians in identifying the correct components for the maintenance and repair of ICS and ICLX valves, specifically size 125. The guide provides exploded view diagrams for both valve types and a comprehensive list of included parts with their material specifications.
Device compatibility
This repair kit is exclusively designed for the following Danfoss valve models:
- ICS: Size 125
- ICLX: Size 125
Exploded view diagrams
The manual provides detailed exploded view diagrams for both the ICS and ICLX valve configurations. These diagrams illustrate the correct assembly order of the components. Technicians should use these diagrams to ensure all parts are correctly positioned during reassembly. The parts are numbered 1 through 17, corresponding to the parts list provided in the document.
Parts list and specifications
The repair kit contains various components made from different materials, including Fibre, Aluminum (Alu), Steel, and PTFE. Below is a summary of the components included in the kit:
- Part 1 (Fibre): 3 units
- Part 2 (O-ring/Seal): 3 units
- Part 4 (Alu): 1 unit
- Part 5 (Fibre): 1 unit
- Part 6 (Fibre): 2 units
- Part 7 (Seal): 1 unit
- Part 8 (Fibre): 1 unit
- Part 9 (Alu): 1 unit
- Part 10 (Fibre): 1 unit
- Part 11 (Seal): 1 unit
- Part 12 (Seal): 1 unit
- Part 13 (Steel): 1 unit
- Part 14 (PTFE): 1 unit
- Part 15 (Steel): 1 unit
- Part 16 (PTFE): 1 unit
- Part 17 (PTFE): 1 unit
Please refer to the visual diagrams to identify the specific location and orientation of each part number during the repair process.
Manufacturer information
Danfoss A/S
Practical help
Common problems
Incorrect part identification
Use the exploded view diagrams to match the part number (1-17) with its specific location in the valve assembly.
Valve size mismatch
Verify that the valve being serviced is specifically an ICS or ICLX size 125. This kit is not compatible with other sizes.
Before use
- Ensure the valve system is fully depressurized before attempting any disassembly.
- Verify that the valve model is ICS or ICLX size 125.
- Lay out all parts from the kit and compare them with the provided parts list to ensure the kit is complete.
- Clean the valve housing thoroughly before installing new seals.
Model compatibility
- Compatible only with Danfoss ICS size 125 valves.
- Compatible only with Danfoss ICLX size 125 valves.
Manual page author
Michael Turner
Technical manual editor
Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.