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Fiamma Carry-Bike 02096-06A Bicycle Carrier Installation and User Guide

Quick guide for the Fiamma Carry-Bike 02096-06A for Ford Transit and Tourneo Custom. Includes installation steps, safety warnings, load limits, and maintenance tips.

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Quick guide from the manual

The Fiamma Carry-Bike 02096-06A is designed specifically for Ford Transit and Tourneo Custom vehicles. The maximum load capacity is 50 kg, allowing for up to 3 standard bikes or 2 E-bikes. Installation should be performed by qualified personnel to ensure safety and compliance with local regulations. Always verify the vehicle's compatibility and the structural integrity of the mounting points before installation.

Package contents

The package includes the main frame components, mounting brackets, and necessary hardware (bolts, nuts, washers). Refer to the exploded view on page 2 of the manual to identify all parts (A through Z) before beginning assembly.

Exploded view of the Carry-Bike components.
Exploded view of the Carry-Bike components.

Installation

The installation process involves assembling the frame and mounting it to the vehicle's rear door. Key steps include:

Initial frame assembly steps.
Initial frame assembly steps.
Tightening the frame connections.
Tightening the frame connections.
Warning: Leave 2mm space when tightening the fork.
Warning: Leave 2mm space when tightening the fork.
  • Assemble the main frame structure using the provided hardware.
  • Attach the upper and lower mounting brackets to the vehicle.
  • Ensure the bar is mounted with the brackets in the correct position.
  • Tighten all connections securely, but pay close attention to the specific warning regarding the fork-to-tube connection.
  • Snap the tube into the brackets to hook the carrier onto the vehicle.
  • Perform final adjustments to ensure the carrier is stable and does not interfere with vehicle operation.

Usage and safety

Proper usage is critical for safety:

Securing the bikes to the carrier.
Securing the bikes to the carrier.
  • Weight Distribution: Load bikes uniformly, placing the heaviest bikes closest to the vehicle wall.
  • E-bikes: It is advisable to remove batteries from E-bikes before loading them onto the carrier.
  • Bike Covers: The use of bike covers (Bike Cover) is not permitted with this model.
  • Rear Visibility: If the carrier or bikes obstruct rear lights, use a light repeater bar. If rear visibility is limited, use additional rear-view mirrors.
  • Vehicle Operation: You can open the tailgate with the carrier mounted, provided no bikes are loaded. Always check the rear windscreen wiper radius before operating it.
  • Handlebars: Rotate bike handlebars to prevent damage to the vehicle wall.

Maintenance

Regular maintenance is required to ensure the longevity and safety of the carrier:

  • Periodically check that the bicycle rack is firmly attached, especially after the first few kilometers and before/after long trips.
  • Inspect belts and rubber parts regularly; replace them immediately if they show signs of wear, porosity, or damage.
  • Ensure that support brackets do not shift or touch the vehicle roof, hinges, or bolts.

Manufacturer information

Fiamma SpA

Brand profile

Practical help

Common problems

Rear windscreen wiper interference

Check the brush radius before operating the windscreen wiper to ensure it does not hit the bikes.

Damage to vehicle wall

Rotate the handlebars of the bicycles to ensure they do not touch or damage the vehicle wall.

Installation doubts

Contact your local dealer. We recommend that installation is carried out by qualified personnel.

Before use

  • Check that all parts are undamaged and not deformed.
  • Verify vehicle compatibility.
  • Ensure the wall/rear door is sufficiently solid for anchoring.
  • Remove batteries from E-bikes before loading.
  • Check rear light visibility; use a light repeater bar if necessary.
  • Ensure support brackets are positioned correctly and do not touch the roof or hinges.

Specs in practice

Tightening Torque
Maximum 1.5 Nm for specific connections.

Images and diagrams

  • Step 20: Do not fully tighten the fork to the tube; leave a 2mm space.
  • Step 22: Shows the correct method for securing bikes using the straps and blocks.

Model compatibility

  • Designed for Ford Transit / Tourneo Custom.
  • Bike covers are not allowed.
  • Tailgate can be opened with the carrier mounted only when empty.

Manual page author

David Miller

Documentation analyst

Organizes user manual content into clear summaries, with attention to model details, product context, and everyday usability.