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Installation and usage guide for Fiamma Carry-Bike Ford Custom
A comprehensive guide for the Fiamma Carry-Bike Ford Custom (02094B07A). Includes step-by-step installation instructions, weight distribution guidelines, safety warnings, and maintenance tips for secure bicycle transport.
Table of contents
Quick guide from the manual
The Fiamma Carry-Bike Ford Custom is designed for transporting up to 3 bicycles with a maximum total load of 50 kg. Before installation, ensure your vehicle's rear door or wall is sufficiently solid to support the carrier. Always distribute weight evenly, placing the heaviest bikes closest to the vehicle wall. Do not use bike covers with this model. Always check rear light visibility and use additional mirrors if necessary.
Installation
The installation process involves assembling the main frame and mounting it to the vehicle. Ensure all parts are undamaged before starting. Follow these steps:
- Frame Assembly: Connect the frame components (A, B, C) and secure them using the provided hardware (T, E, X, Y).
- Mounting: Attach the brackets (F, G) and secure the main structure to the vehicle.
- Bar Installation: Mount the bar (H, I) with the brackets in the specified position.
- Tightening: Tighten all connections to a maximum of 1.5 Nm.
- Fork Installation: When attaching the fork to the tube, do not fully tighten; leave a 2mm space.
Usage and loading
Proper loading is essential for safety and stability:
- Weight Distribution: Distribute weight uniformly. Place the heaviest bikes closest to the vehicle wall.
- Bike Blocks: Use the provided bike blocks (Q, R, S) to secure the bicycles. Ensure they are properly tightened.
- Handlebars: It is recommended to rotate the handlebars of the bicycles to avoid damage to the vehicle wall.
- Accessories: Remove all loose accessories (child seats, baskets, etc.) from bicycles before transport as they may detach due to vibrations.
Safety and maintenance
Regular maintenance ensures the longevity and safety of the carrier:
- Periodic Checks: Check the attachment of the carrier periodically, especially after the first few kilometers and before/after long trips.
- Components: Regularly inspect rubber parts and straps. Replace them immediately if they show signs of wear or porosity.
- Rear Door/Wiper: Be aware that the rear windscreen wiper may not function correctly with the carrier installed. Check the wiper radius before operation. Ensure the carrier does not interfere with the opening of the rear door or roof systems.
- Legal Compliance: Always comply with local speed limits and traffic regulations.
Manufacturer information
Fiamma SpA
Practical help
Common problems
Rear windscreen wiper blocked
Check the wiper brush radius before operating the windscreen wiper.
Carrier feels loose
Check the attachment periodically, especially after the first few kilometers and before/after long trips. Ensure belts are not loose.
Damage to vehicle wall
Rotate the bicycle handlebars to prevent contact with the vehicle wall.
Fork too tight
Do not fully tighten the fork to the tube; leave a 2mm space.
Before use
- Check that all parts are undamaged and not deformed.
- Verify vehicle compatibility.
- Ensure the rear door/wall is solid enough for anchoring.
- Check rear light visibility; use a light repeater bar if necessary.
- Ensure the carrier does not interfere with rear door opening or roof systems.
Specs in practice
- Tightening torque
- Max 1.5 Nm for connections.
- Fork clearance
- Leave 2mm space when tightening the fork to the tube.
Model compatibility
- Designed specifically for Ford Custom.
- Bike covers are not allowed on this model.
- If rear visibility is limited, use additional rear-view mirrors.
Manual page author
Michael Turner
Technical manual editor
Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.