Rinnai Linear 1000 Burn Media Installation Guide

Important Information

Incorrect installation of burn media is the leading cause of performance problems and is not covered by warranty. Always ensure you have the correct media set for your specific model. The Linear 1000 burn media sets are not interchangeable. The burner must have a clear gap between the burner and the surrounds to allow secondary air to reach the unit. Never block this gap with glass or vermiculite.

FlameTech Log Set Installation

Before starting, unpack the set and inspect all parts for damage. Ensure the base panel is properly fixed and the brass aeration sleeves are correctly fitted over the injectors. The top of the sleeve should sit slightly above the fire base.

1. Centre Log: Fit the centre log into the valley in the middle of the base panel. Align the slot in the front of the panel with the notch in the end of the log.
2. Glass: Place a layer of glass over the holes in the base panel. Use approximately 80% of the supplied glass; do not pour directly from the bag to avoid dust.
3. FlameTech Logs: Identify the left and right logs (the left is slightly shorter). Inspect the wire wool channel for chips or cracks. The wire wool should sit inside the channel with only occasional strands sticking out.
4. Positioning: Place the right-hand log, fitting the copper sleeve over the aeration sleeve. The log should sit evenly on the centre log with a 5mm gap to the flame rod. Repeat for the left-hand log. Snip off any wire wool strands near the flame rod to prevent ignition errors.

Designer Log Set Installation

Before proceeding, ensure the four log location points along the burner and surrounds are folded up. The NZ LPG burner is identified by a 'U' stamp in the left-hand corner.

1. Vermiculite: Place a thin layer of vermiculite across the burner bed. Do not pour directly from the bag. Ensure burner ports in front of the pilot and main burner flame rod are not covered.
2. First Log: Lay the first log over the burner using the location tab behind the pilot and the tab on the burner surround. Ensure the charred section is facing down.
3. Remaining Logs: Install the second log and the three smaller logs using the provided colour installation sheet as a guide.

Modern Media (Glass) Installation

This process uses specialty glass. Do not use non-Rinnai products as this may damage the fire. Ensure log location tabs are flattened if switching from a log set to glass.

1. Spread a thin layer of glass across the burner top using the smaller bag first.
2. Start the fire to check flame tracking. Adjust glass as needed, ensuring burner ports are not blocked.
3. Once satisfied, install the remaining glass. You may cover the entire base or just the burner area, but keep the gap between the burner and surrounds clear for secondary air.

Troubleshooting and Maintenance

If the fire cuts out, it is likely a strand of wire wool shorting the flame rod. If flames are thin or look like candles, adjust the wire wool in the channel. Always run the burners on high and low settings to ensure the flame rod is working correctly. The flame rod works best on the edge of the flame, not in the middle.

Contact Information

Rinnai Australia Pty Ltd: 100 Atlantic Drive, Keysborough, Victoria 3173. National Help Line: 1300 555 545. www.rinnai.com.au. Rinnai New Zealand Ltd: 105 Pavilion Drive, Mangere, Auckland 2022. Tel: +64 9 257 3800. www.rinnai.co.nz.