Sealey APR3001 Heavy-Duty 3 Beam Set Racking Unit User Manual

Quick guide from the manual

The Sealey APR3001 is a heavy-duty racking unit designed for direct loading of small storage pallets. It features a capacity of 1000kg per level. Assembly requires two people and should be performed on a level, solid surface such as concrete. Always ensure the unit is properly assembled and secured before loading.

Safety Instructions

• Surface: Erect the racking on a level and solid surface, such as concrete.
• Environment: Do not use outdoors, in damp/wet locations, or areas with condensation.
• Usage: Do not use for any purpose other than designed. Do not clean cross beams with solvents.
• Stability: Where possible, fix the unit to the wall with suitable fixings.
• Loading: Maximum load is 1000kg per shelf. Load must be evenly distributed. Place heavier items on lower racks.
• Maintenance: Ensure all clips are locked securely and safety bolts are fitted before use.

Specifications

• Model No: APR3001
• Overall Size: 2250 x 1000 x 2000mm
• Capacity: 3000kg total (1000kg per level)
• Beam Width: 2250mm

Contents

Before assembly, unpack and check the following parts:

• A: Upright (Qty 4)
• B: Horizontal Brace (Qty 4)
• C: Diagonal Brace (Qty 6)
• D: Spacer (Qty 4)
• F: Bolt M6 x 45mm (Qty 12)
• G: Nut M6 (Qty 12)
• H: Locking Pin (Qty 12)
• I: Cross Beam (Qty 6)

Assembly

It is recommended that this system be assembled by two people. Use a rubber mallet for installation; do not use a hard-faced hammer as it will damage the surface finish.

Assembling the End Frames

1. Place uprights (A1 & A2) on the floor with inner edges facing each other.
2. Insert horizontal brace (B1) and spacer (D) into upright (A2) at the base hole; secure loosely with bolt (F) and nut (G).
3. Align upright (A1) with brace (B1) and diagonal brace (C1); secure loosely.
4. Continue attaching diagonal braces (C1, C2, C3) and horizontal braces (B2) to uprights using bolts (F) and nuts (G) as detailed in the assembly diagram.
5. Check that the frame is square and tighten all fasteners. Repeat for the second frame.

Fitting the Cross Beams

1. Support one end frame vertically. Attach the end of one cross beam (I) to the base of an upright (A).
2. Ensure tags on the end bracket engage properly with the slots in the upright.
3. Tap the cross beam gently with a rubber mallet to seat it properly.
4. Insert the locking pin (H) to secure the beam.
5. Connect the other end of the beam to the second end frame at the same height and secure with a locking pin (H).
6. Repeat for additional cross beams at required heights. Ensure all tabs are fully engaged and beams are tapped down before securing with locking pins.