Tools / Automotive Tools
User Manual for Sealey CX104 2-Level Heavy-Duty Trolley
Quick guide for the Sealey CX104 2-Level Heavy-Duty Trolley. Includes assembly instructions, safety guidelines, and parts list.
Quick answers from the manual
Quick answer
- The Sealey CX104 is a 2-level heavy-duty workshop trolley with a total capacity of 80kg, featuring a lockable top and two braked castors. p. 1
Key actions
- Assemble the trolley by attaching trays to end frames with M6 bolts, then installing castors. p. 1
Technical specifications
| Parameter | Value | Meaning | Pages |
|---|---|---|---|
| Total Capacity | 80kg | Maximum load capacity | p. 1 |
Where to find it in the PDF
- Safety and Assembly p. 1
- Parts List and Warranty p. 2
Table of contents
Quick guide from the manual
The Sealey CX104 is a 2-level heavy-duty garage or workshop trolley designed for tool and component storage. It features a lockable top shelf with a liner and a total load capacity of 80kg. The unit includes four large castors, two of which are braked for safety.
Safety Instructions
To ensure safe operation and prevent injury or damage, observe the following guidelines:
- Load Distribution: Always load the trolley evenly, keeping the center of gravity as near to the center of the trolley as possible.
- Capacity: Do not exceed the total capacity of 80kg.
- Movement: Use the wheel locks to prevent the trolley from moving when stationary.
- Surface: Do not use the trolley on uneven ground, curbs, or steps; use a ramp instead.
- Prohibitions: Do not stand on the trolley, use it as a ladder, or allow others to ride on it. Do not use the trolley if any part is significantly damaged, especially the wheels.
- Environment: Keep the work area clean, uncluttered, and well-lit. Keep children and unauthorized persons away.
Assembly
Follow these steps to assemble the trolley:
- Mount the lockable top tray (2) to the upper hole in the end frames (3) and loosely fix with four M6 x 32mm bolts (1). Ensure the dished holes on the end frames are facing outwards.
- Mount the other tray (11) to the middle lower holes in the end frames (3) and loosely fix with M6 x 32mm bolts (1). Tighten all bolts (1).
- Turn the trolley over, install castors (4 & 5) into the bottom of the end frames, and fix with the M6 x 12mm bolts (6).
- Turn the trolley upright. The trolley is ready to use.
Parts
The trolley consists of several components, including the handle, trays, and castors. The lower shelf can be installed base down or base up to provide either tool security or unobstructed access. If any parts are missing or damaged, contact your Sealey stockist.
Maintenance and Disposal
Keep the trolley clean and tidy in accordance with good workshop practice. When the product becomes unserviceable, drain any fluids into approved containers and dispose of the product and materials according to local environmental regulations.
Manufacturer information
Sealey Group
Practical help
Common problems
Trolley moves unintentionally
Ensure the wheel locks (brakes) are engaged.
Unstable load
Ensure the load is distributed evenly with the center of gravity near the center of the trolley.
Before use
- Check all contents against the parts list and diagram
- Ensure the work area is clean and well-lit
- Verify that all bolts are tightened securely
- Check that wheels are in good condition and not damaged
- Ensure the trolley is on level ground
Specs in practice
- Total Capacity
- The maximum weight the trolley can safely carry is 80kg.
Images and diagrams
- The diagram illustrates the assembly of the end frames, trays, and castors.
- Items 4 and 5 represent the castors (braked and non-braked).
- The lower shelf (11) can be installed in two orientations.
Model compatibility
- The lower shelf can be installed base down or base up.
Manual page author
Michael Turner
Technical manual editor
Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.