Tools / Measuring Tools
User Manual for DeFelsko PosiTector 200 Coating Thickness Gage
A comprehensive guide for the DeFelsko PosiTector 200 coating thickness gage. This manual covers device features, technical specifications, measurement ranges, software compatibility, and setup instructions for the C1 and C3 models.
Quick answers from the manual
Quick answer
- The PosiTector 200 is an ultrasonic coating thickness gage designed to measure coating thickness on non-metal substrates like concrete and fiberglass. It is available in Standard (200C1) and Advanced (200C3) models. p. 1, 2
Key actions
- Use Max Thick Mode to ignore unwanted surface echoes. p. 2
- Connect to PC or mobile device for data management. p. 3
Maintenance and reset
- Use the RESET feature to instantly restore factory settings. p. 2
Technical specifications
| Parameter | Value | Meaning | Pages |
|---|---|---|---|
| Measurement Range | 50 to 3800 µm (2 to 150 mils) | Operating range for coating thickness. | p. 1 |
| Accuracy | ± (2 µm + 3% of reading) | Measurement precision. | p. 1 |
Where to find it in the PDF
- Features and Probe Specifications p. 1
- Device Features and Package Contents p. 2
- Software Suite p. 3
Table of contents
Manual images
Click an image to enlargeQuick guide from the manual
The PosiTector 200 is an ultrasonic coating thickness gage designed to measure coating thickness on non-metal substrates such as concrete and fiberglass. The device is available in two models: the Standard (200C1) and the Advanced (200C3). It features a 2.8-inch impact-resistant color touchscreen, USB connectivity, and compatibility with the PosiSoft suite of software for data management.
Device Overview
The system consists of a PosiTector gage body and a removable cabled probe. The device is designed for durability with a weatherproof, dustproof, and water-resistant IP65-rated enclosure and a shock-absorbing rubber holster.
Features and Capabilities
- Simple: Ready to measure with no adjustment required for most applications. Includes on-gage help and a RESET feature to restore factory settings.
- Accurate: Responsive transducers provide fast, non-destructive measurements conforming to ASTM D6132 and ISO 2808.
- Versatile: Features an auto-rotating display with Flip Lock, selectable languages, and switchable Mils/Microns units.
- Powerful: Advanced models include Max Thick Mode to ignore unwanted surface echoes and increased storage capacity.
Technical Specifications
- Measurement Range: 50 to 3800 µm (2 to 150 mils).
- Accuracy: ± (2 µm + 3% of reading) or ± (0.1 mil + 3% of reading).
- Minimum Individual Layer Thickness: 50 µm (2 mils).
- Power: 3 AAA alkaline batteries.
- Connectivity: USB, WiFi, and Bluetooth 4.0.
Software and Connectivity
The PosiTector 200 integrates with the PosiSoft suite, which includes:
- PosiSoft Desktop: For downloading, viewing, and printing data on PC/Mac.
- PosiTector App: Mobile app for iOS and Android for generating reports and sharing data via Bluetooth.
- PosiSoft.net: Web-based application for centralized data management.
- PosiSoft USB Drive: Allows the gage to be accessed like a USB flash drive for simple file management without installing software.
Package Contents
The package includes the PosiTector gage body, 200 C probe, couplant (ultrasonic gel), plastic shims or block, protective rubber holster, wrist strap, 3 AAA alkaline batteries, instructions, protective lens shield, and a hard case.
Official resources from the manual
Practical help
Common problems
Unwanted surface echoes
Use 'Max Thick Mode' to display the deepest ultrasonic echo, which eliminates the need to adjust the Lo Range.
Before use
- Install the 3 included AAA alkaline batteries.
- Ensure the probe is securely connected to the gage body.
- Verify the coating type is polymer-based (range limits apply).
- Check that the surface is non-metal (e.g., concrete, fiberglass).
- Apply couplant (ultrasonic gel) to the surface before measurement.
Specs in practice
- Measurement Range
- The device can measure coating thicknesses between 50 µm and 3800 µm (2 to 150 mils).
- Minimum Layer Thickness
- The thinnest individual layer the device can reliably measure is 50 µm (2 mils).
Images and diagrams
- The probe diagram illustrates the removable cabled probe with dimensions for the probe head.
- The graphic display explanation shows how the device visualizes layer interfaces as peaks on the screen, allowing for the identification of individual layer thicknesses.
Model compatibility
- The PosiTector body is compatible with all PosiTector 200, 6000, DPM, IRT, RTR, SPG, SST, SHD, BHI, and UTG probes.
- Range limits apply to polymer-based coatings only.
- Minimum layer thickness is dependent on the material being tested.
Manual page author
Emily Carter
User documentation editor
Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.