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Installation Instructions for Allen Bradley FLEX I/O Power Supply Modules

A comprehensive installation and wiring guide for Allen Bradley FLEX I/O power supply modules (1794-PS13, 1794-PS13K, 1794-PS3, 1794-PS3K). Includes mounting procedures, wiring diagrams, diagnostic indicator explanations, and technical...

Quick answers from the manual

Quick answer

  • These power supply modules provide 24V DC power for FLEX I/O systems. The 1794-PS13/K supports up to 4 adapters, while the 1794-PS3/K supports up to 10 adapters. p. 4

Key actions

  • Mounting the module p. 5
  • Wiring the module p. 6

Problems and fixes

Power indicator OFF

Check for no power, overvoltage (exceeded 35V DC), or overcurrent (above 1.4A for PS13 or 3.2A for PS3).

p. 7

Maintenance and reset

  • Overvoltage protection reset p. 8

Technical specifications

Parameter Value Meaning Pages
Input Voltage 120V/230V AC Nominal supply voltage p. 8
Output Voltage 24V DC Nominal output p. 8

Where to find it in the PDF

  • Installation p. 5
  • Specifications p. 8
Table of contents

Manual images

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Quick Guide from the Manual

This document provides installation and wiring instructions for the Allen Bradley FLEX I/O power supply modules. These modules are designed for industrial environments and require specific mounting and wiring procedures to ensure safe operation. Key limitations include a maximum operating temperature of 55°C and specific adapter capacity limits (4 adapters for 1794-PS13/K, 10 adapters for 1794-PS3/K).

Component Identification for 1794-PS13 and 1794-PS3
Component Identification for 1794-PS13 and 1794-PS3

Environment and Enclosure

The equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications. It must be mounted within an enclosure that is suitably designed for the specific environmental conditions and provides protection against accessibility to live parts. The enclosure must have flame-retardant properties (5VA rating) and be accessible only by tool.

Preventing Electrostatic Discharge

The equipment is sensitive to electrostatic discharge (ESD). When handling, touch a grounded object to discharge potential static, wear an approved grounding wriststrap, and avoid touching connectors, pins, or circuit components. Store the equipment in static-safe packaging when not in use.

Installation

The power supply module is designed for DIN rail mounting:

DIN rail mounting procedure
DIN rail mounting procedure
Mounting Dimensions for 1794-PS13
Mounting Dimensions for 1794-PS13
  • Hook the lip on the rear of the module onto the top of the DIN rail.
  • Rotate the module onto the rail.
  • Press the module down until it is flush. The locking tab should snap into position.
  • If it does not lock, use a screwdriver to move the locking tab down while pressing the module flush.

Wiring

Ensure all wiring complies with applicable electrical installation requirements. Torque terminal screws to 0.8 N·m (7 lb·in). Connect 120/230V AC power to the left-side terminals (A, B, C). Connect 24V DC output to terminals G and H. Terminals I and J are used to daisy chain power to the next adapter in the series.

Wiring example for powering 4 adapters
Wiring example for powering 4 adapters

Diagnostic Indicator

The module features a single power indicator LED:

Diagnostic Indicator location
Diagnostic Indicator location
  • ON (green): Output voltage is between 20.4V DC and 28V DC.
  • OFF: No power applied, output voltage exceeded 35V DC (overvoltage protection), or output current exceeded the limit (1.4A for 1794-PS13/K; 3.2A for 1794-PS3/K).

Technical Specifications

The modules operate on 120V/230V AC input and provide 24V DC output. The 1794-PS13/K provides 31.2W of power, while the 1794-PS3/K provides 72W. Operating temperature range is 0 to 55°C.

Derating Curve for 1794-PS3 and 1794-PS3K
Derating Curve for 1794-PS3 and 1794-PS3K

Manufacturer information

Allen-Bradley

Brand profile

Practical help

Common problems

Module does not lock onto DIN rail

Use a screwdriver to move the locking tab down while pressing the module flush onto the rail.

Power indicator is OFF

Check if power is applied, if output voltage exceeded 35V DC (overvoltage protection), or if output current exceeded the rated limit.

Excessive noise or interference

Ensure the total length of wire for terminals H, I, J, and G does not exceed 3 meters (9.8 ft).

Before use

  • Verify the environment is Pollution Degree 2.
  • Ensure the DIN rail is zinc-plated chromate-passivated steel.
  • Confirm power is removed before wiring or installation.
  • Check that the enclosure provides adequate protection and flame retardancy.
  • Ensure the ambient temperature is between 0 and 55°C.

Specs in practice

Nominal Supply Voltage
120V AC or 230V AC, 50/60 Hz.
Output Current (1794-PS13)
1.3 A maximum.
Output Current (1794-PS3)
3 A (horizontal mounting) or 2.8 A (other mountings).
Overvoltage Protection
Output internally limited to 35V DC; cycle power to re-energize.

Images and diagrams

  • Wiring diagram illustrates connections for AC power input and 24V DC distribution to adapters.
  • Mounting dimensions provide clearance requirements for installation.

Model compatibility

  • 1794-PS13/PS13K supports up to 4 adapters.
  • 1794-PS3/PS3K supports up to 10 adapters.

Manual page author

Michael Turner

Technical manual editor

Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.