Garden / Outdoor Cooking
User Manual for Char-Broil Classic 2-Burner Gas Grill (Model 463672817)
Comprehensive user manual for the Char-Broil Classic 2-Burner Gas Grill (Model 463672817). Includes assembly instructions, safety guidelines, operation, cleaning, maintenance, and troubleshooting.
Quick answers from the manual
Quick answer
- This manual provides assembly, operation, and maintenance instructions for the Char-Broil Classic 2-Burner Gas Grill (Model 463672817). p. 1
Key actions
- Perform a leak test before first use and after every cylinder exchange. p. 5, 14, 23
- Reset the regulator if the grill fails to heat above 300°F. p. 43, 47, 51
First start
- Remove all packaging, assemble the grill, and run on high for 15-20 minutes to burn off manufacturing oils. p. 43, 47, 51
Problems and fixes
Grill won't light
Check for empty tank, ensure burner is engaged with valve, or check ignitor/electrode.
p. 55, 59Maintenance and reset
- Reset the gas regulator safety device by disconnecting and reconnecting the regulator to the LP tank. p. 43, 47, 51
Technical specifications
| Parameter | Value | Meaning | Pages |
|---|---|---|---|
| LP Cylinder Size | 12" x 18" | Required dimensions for the propane tank. | p. 4, 13, 22 |
Where to find it in the PDF
- Assembly Instructions p. 29, 42
- Use and Care p. 4, 9
- Troubleshooting p. 55, 56
Table of contents
Quick Guide from the Manual
This guide provides essential information for the safe operation and maintenance of your Char-Broil Classic 2-Burner Gas Grill. Before first use, ensure the grill is properly assembled and perform a leak test. If the grill fails to heat above 250°F-300°F, the regulator safety device may need to be reset.
Safety Information
- Outdoor Use Only: Never use the grill indoors, in enclosed spaces, or under overhead structures.
- Leak Testing: Always perform a leak test before the first use and after every LP cylinder exchange or refill. Use a 50/50 soap and water solution on all gas connections.
- Grease Fires: Do not use water on a grease fire. Turn off the burners and LP tank immediately. Keep the grill clean to prevent grease buildup.
- LP Cylinder: Use only 20 lb. cylinders with an OPD valve. Store spare cylinders outdoors in a well-ventilated area.
Assembly
The assembly process involves 21 steps, including building the cart frame, attaching the firebox, installing the burners, and connecting the gas regulator. Ensure all screws are tightened but do not overtighten, especially on porcelain-coated surfaces.
Operation
Lighting the Grill
- Open the lid.
- Turn all control knobs to OFF.
- Turn on the gas at the LP cylinder.
- Push and turn the ignition burner knob to HIGH, then press the ignitor button rapidly.
- If it does not light within 5 seconds, turn the knob to OFF, wait 5 minutes, and repeat.
Cooking Methods
- Direct Cooking: Grilling meat directly over high heat, ideal for searing steaks and chops.
- Indirect Cooking: Circulating heat around the meat by placing it over an unlit burner, ideal for slow cooking large cuts.
Maintenance and Cleaning
- Burner Cleaning: Regularly inspect and clean venturi tubes to prevent spider webs and blockages, which can cause flashbacks.
- General Cleaning: Clean cooking grates after each use. Use mild detergent and warm water for surfaces. Do not use caustic cleaners on painted surfaces.
- Storage: Store the grill in a dry location. If storing outdoors, cover the grill. If storing indoors, the LP cylinder must be disconnected and stored outdoors.
Troubleshooting
If you encounter issues, refer to the troubleshooting section for solutions regarding gas flow, ignition problems, or grease fires. Common solutions include checking for an empty LP cylinder, ensuring burners are properly engaged with valves, and cleaning the burner assembly.
Practical help
Common problems
Grill not getting hotter than 250-300°F
Reset the gas regulator safety device by disconnecting and reconnecting the regulator to the LP tank.
Burner will not light
Check for empty LP cylinder, ensure burner is engaged with valve, or replace electrode/ignitor.
Grease fire
Turn off knobs and LP tank. Do not use water. Let fire burn out with lid open.
Before use
- Check for gas leaks using soapy water solution
- Ensure grill is assembled correctly
- Remove all packaging materials
- Check burner tubes for spider webs or blockages
- Ensure grease cup is installed
Images and diagrams
- Assembly steps 1-21 show the step-by-step construction of the grill cart and firebox.
- Burner cleaning diagrams show how to remove and clean venturi tubes.
- Leak test diagrams indicate where to apply soapy water.
Model compatibility
- For use with LP (propane) gas only.
- Not for commercial use.
- Not for use on boats or RVs.
Manual page author
Emily Carter
User documentation editor
Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.