Automotive / Bicycle Carriers
Installation and User Guide for Fiamma Carry-Bike 200 DJ DUCATO < 2006
Quick guide for the Fiamma Carry-Bike 200 DJ DUCATO < 2006. Includes installation steps, safety warnings, tightening torques, and usage limitations for this van bicycle carrier.
Table of contents
Manual images
Click an image to enlargeImportant Information
The Fiamma Carry-Bike 200 DJ is designed specifically for Fiat Ducato vans manufactured before 2006. Before installation, ensure that all parts are undamaged and that the vehicle wall or tailgate is structurally sound to support the carrier. We recommend that installation is performed by qualified personnel in compliance with local regulations.
- Maximum Load: 35 kg.
- Maximum Speed: 130 km/h.
- Tightening Torque: 1.5 Nm for critical fasteners.
- Compatibility: Designed for Fiat Ducato < 2006.
Installation
Follow these steps to assemble and mount the carrier:
- Fork Assembly: Attach the fork to the tube. Warning: Do not fully tighten the fork to the tube; leave a 2mm space.
- Main Structure: Assemble the main frame using the provided hardware (M6x50, M6x80, etc.).
- Mounting: Secure the carrier to the vehicle. Ensure all fasteners are tightened to the specified torque of 1.5 Nm.
- Bike Blocks: Attach the bike blocks (N, O, P) to the frame to secure the bicycles.
Usage and Safety
Proper usage is essential for safety and to prevent damage to your vehicle or the carrier.
- Weight Distribution: Distribute the load evenly. Place the heaviest bicycles on the rails closest to the vehicle wall.
- Driving: Adapt your driving style, especially when reversing. Be aware that the carrier may interfere with parking sensors.
- Maintenance: Regularly check all fasteners, especially after the first few kilometers and before/after long trips. Inspect rubber elements and straps for wear and replace them immediately if damaged.
- Rear Wiper: Check the range of motion of the rear wiper before activating it, as the carrier may obstruct it.
- Accessories: Remove accessories like child seats or baskets from bicycles before transport to prevent them from detaching due to vibrations.
Technical Specifications
The carrier is designed for a maximum of 2 bicycles. Do not exceed the maximum total weight of 35 kg. The carrier is not compatible with the use of a Bike Cover.
Manufacturer information
Fiamma SpA
Practical help
Common problems
Installation doubts or questions
Contact your local dealer for assistance.
Parts damaged during transport
Check all components upon delivery and contact the dealer if any parts are broken or deformed.
Rear wiper interference
Verify the range of motion of the rear wiper before activating it to avoid damage.
Before use
- Verify that the vehicle wall/tailgate is strong enough to support the carrier.
- Ensure all parts are present and undamaged.
- Check that the fork-to-tube connection has a 2mm gap.
- Ensure all fasteners are tightened to 1.5 Nm.
- Check weight distribution (heavier bikes closer to the vehicle).
- Remove loose accessories from bicycles (baskets, child seats).
Specs in practice
- Tightening Torque
- 1.5 Nm is the maximum torque for the main fasteners.
Images and diagrams
- Page 2: Exploded view of all components and hardware.
- Page 5: Critical installation step showing the 2mm gap requirement.
- Page 9: Tightening torque instructions.
- Page 13: Usage limitations and weight distribution diagrams.
Model compatibility
- Compatible with Fiat Ducato vans manufactured before 2006.
- Not compatible with the use of a Bike Cover.
Manual page author
Michael Turner
Technical manual editor
Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.