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Installation Instructions for Fiamma Carry-Bike Kit Bars DJ Ducato

Quick installation guide for Fiamma Carry-Bike Kit Bars DJ Ducato. Includes step-by-step mounting instructions, torque specifications, and safety warnings for proper installation.

Table of contents

Manual images

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Quick guide from the manual

This document provides installation instructions for the Fiamma Carry-Bike Kit Bars designed for Fiat Ducato vehicles (model year 2006 and later). It is strongly recommended that the installation is carried out by qualified personnel in compliance with local regulations. Always check that no parts have been damaged or deformed during transport before beginning the installation.

Package contents

Ensure all components are present before starting:

Parts list and components included in the kit
Parts list and components included in the kit
  • A: 2x Bars
  • B: 2x Bars (main structure)
  • C: 4x Protective elements
  • D: 2x Covers
  • E: 2x Covers
  • F: 4x M6x30 screws
  • G: 4x M6 nuts
  • H: 4x 6.5x18x1.5 washers

Installation steps

Step 1: Initial positioning of the bars
Step 1: Initial positioning of the bars
Steps 2 and 3: Preparing components and positioning on the vehicle
Steps 2 and 3: Preparing components and positioning on the vehicle
Steps 4 and 5: Tightening and drilling
Steps 4 and 5: Tightening and drilling

Step 1: Preparation

Prepare the bars (A and B) as shown in the diagram. Ensure the surfaces are clean and ready for assembly.

Step 2: Component assembly

Apply the protective elements (C) to the bars (B) as indicated in the diagram. Use scissors if necessary to trim the protective material.

Step 3: Positioning on the vehicle

Position the bars on the vehicle. The distance between the bars should be 130 cm. Ensure the placement is accurate before proceeding to drilling.

Step 4: Tightening

Secure the bars to the vehicle structure. Tighten the screws to a maximum torque of 1.5 Nm. Do not exceed this torque to avoid damaging the components.

Step 5: Drilling and final securing

Using a 6.5 mm drill bit, drill the necessary holes as marked. Secure the assembly using the provided screws (F), nuts (G), and washers (H).

Step 6: Finishing

Attach the protective covers (D and E) to the ends of the bars to complete the installation.

Safety and maintenance

After installation, ensure all labels are affixed to the Carry-Bike rails as instructed. Regularly check the tightness of the screws and the integrity of the bars. If you have any doubts regarding the installation, usage, or limitations of the product, contact your dealer.

Manufacturer information

Fiamma SpA

Brand profile

Practical help

Common problems

Uncertainty about installation procedure

The manufacturer strongly recommends that the installation is carried out by qualified personnel.

Loose or damaged bars

Check that the tightening torque does not exceed 1.5 Nm and verify that no parts were deformed during transport.

Before use

  • Verify that the vehicle is a Fiat Ducato (≥ 06).
  • Check all parts (A-H) against the package contents list.
  • Ensure you have a 6.5 mm drill bit available.
  • Inspect all components for damage or deformation from transport.
  • Ensure you have a torque wrench capable of 1.5 Nm.

Specs in practice

Tightening torque
Maximum 1.5 Nm. Do not exceed this value.
Drill diameter
6.5 mm required for mounting holes.

Images and diagrams

  • Page 2: Identification of all parts (A-H) included in the kit.
  • Page 5: Positioning of the bars on the vehicle with the 130 cm measurement.
  • Page 6: Tightening procedure and drilling instructions (Ø 6.5 mm).

Model compatibility

  • Designed specifically for Fiat Ducato vehicles (model year 2006 and later).
  • Only for Carry-Bike DJ (Item No. 02096-26- / 02096-26A).

Manual page author

Emily Carter

User documentation editor

Prepares concise manual descriptions and highlights the most useful setup, operation, and maintenance information for readers.