Automotive / Bicycle Carriers
Installation and Usage Instructions for Fiamma Carry-Bike VW T5/T6
A comprehensive guide for the Fiamma Carry-Bike designed for VW T5 and T6 vehicles. Includes assembly instructions, safety warnings, weight limits, and maintenance tips.
Table of contents
Manual images
Click an image to enlargeImportant Information
The Fiamma Carry-Bike is designed for Volkswagen T5 and T6 vehicles. The maximum load capacity is 60kg, and it can carry up to 4 bicycles. Crucial: During installation, do not fully tighten the fork to the tube; you must leave a 2mm space. Always ensure the vehicle's rear door is solid enough to support the carrier before installation.
Package Contents
The package includes various structural tubes, brackets, and hardware (screws, nuts, washers). Refer to the parts diagram on page 2 to identify all components (A through Z1) before beginning assembly.
Installation
Follow these steps to assemble and mount the carrier:
- Step 1-3: Assemble the main structure. Ensure the fork is not fully tightened to the tube (leave 2mm space).
- Step 4-6: Connect the upper and lower tubes and secure them with the provided hardware.
- Step 7-9: Attach the mounting brackets and protective pads to the vehicle.
- Step 10-12: Mount the carrier onto the vehicle and secure the lower brackets by pulling down the structure to ensure a steady fit.
- Step 13-15: Finalize the installation by attaching the bike rails and bike blocks.
Usage and Safety
Follow these guidelines for safe operation:
- Distribute weight evenly, placing the heaviest bikes closest to the vehicle wall.
- Do not exceed the maximum permitted length and total weight of the vehicle.
- Always warn other drivers of the carrier's presence, especially if rear visibility is limited.
- Check the carrier's attachment periodically, especially after the first few kilometers and before/after long trips.
- The tailgate can be opened when the Carry-Bike is mounted, but only if no bicycles are attached.
- Bike covers are not allowed on this model.
- Rotate bicycle handlebars to avoid damage to the vehicle wall.
Maintenance
Regularly inspect all rubber parts under the brackets and the straps. If they appear porous or worn, replace them immediately. Ensure that the support brackets do not shift sideways and do not touch the vehicle roof, hinges, or bolts.
Manufacturer information
Fiamma SpA
Practical help
Common problems
Tailgate cannot be opened
The tailgate can only be opened when the Carry-Bike is mounted without bicycles.
Bike cover usage
Bike covers are not allowed on this type of Carry-Bike.
Fork tightening issue
Do not fully tighten the fork to the tube; leave a 2mm space as indicated in the installation steps.
Before use
- Check that all parts are undamaged and not deformed from transport.
- Ensure the vehicle wall/door is solid enough for anchoring.
- Verify compatibility with your specific vehicle model (VW T5 or T6).
- Ensure the fork is not fully tightened to the tube (leave 2mm space).
- Check that the support brackets are positioned where they cannot move or shift sideways.
Images and diagrams
- Page 2 provides a comprehensive parts diagram identifying all components (A-Z1) and hardware sizes.
- Page 5 illustrates the critical 2mm gap requirement when tightening the fork to the tube.
- Pages 6-11 provide step-by-step visual sequences for assembly and mounting.
Model compatibility
- Designed specifically for Volkswagen T5 and T6 models.
- Not compatible with bike covers.
Manual page author
Michael Turner
Technical manual editor
Reviews PDF manuals for structure, safety notes, and practical product details so readers can find the right information quickly.