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Installation and User Guide for Fiamma Carry-Bike VW T5 Pro

Comprehensive installation and usage guide for the Fiamma Carry-Bike VW T5 Pro. Includes step-by-step assembly, safety warnings, weight limits, and maintenance tips.

Table of contents

Quick guide from the manual

The Fiamma Carry-Bike VW T5 Pro is designed specifically for the Volkswagen T5. Before installation, ensure the vehicle's tailgate is strong enough to support the carrier. Important: For models with an electric tailgate, contact your VW dealer to check the gas pistons, as they may need to be upgraded to support the weight of the carrier. Installation should be performed by qualified personnel.

Package contents

The package includes various components (A-Y) required for assembly. Refer to the exploded view on page 2 to identify all parts, including brackets, screws (M6x95, M6x60, M6x65), and washers.

Installation

Follow these steps carefully to install the carrier:

  • Step 1: Assemble the main structure using the provided screws and brackets. Ensure correct alignment.
  • Step 2-8: Attach the upper and lower brackets to the vehicle tailgate. Do not fully tighten screws initially.
  • Step 9: Pull down the structure to fix the lower brackets securely.
  • Step 10: Tighten all screws firmly once the carrier is aligned.
  • Step 13:Warning: When attaching the fork to the tube, do not fully tighten. Leave a 2mm space.
  • Step 15: Assemble the Bike-Block components (O, O2) to secure the bicycles.

Usage and safety

Adhere to the following safety guidelines:

  • Weight Limits: Maximum load is 60 kg. The carrier can hold up to 4 standard bikes or 2 E-bikes.
  • Weight Distribution: Distribute weight uniformly, placing the heaviest bikes closest to the vehicle wall.
  • Driving: Always be aware of the carrier's presence, especially when reversing. Use additional rear-view mirrors if rear visibility is limited.
  • Tailgate Operation: You can open the tailgate with the carrier mounted, but only when it is empty (no bikes).
  • E-bikes: It is recommended to remove batteries from E-bikes before loading.
  • Visibility: If the carrier blocks the rear lights, install a light repeater bar.

Maintenance

Periodically check the carrier's attachment, especially after the first few kilometers and after long trips. Ensure belts are not loose and holding brackets have not shifted. Replace any worn components immediately. Do not use bike covers with this model.

Manufacturer information

Fiamma SpA

Brand profile

Practical help

Common problems

Electric tailgate damage

Contact your VW dealer before assembly to check if gas pistons need to be upgraded to support the carrier's weight.

Rear light visibility

If the carrier or bikes block the vehicle's rear lights, you must install a light repeater bar.

Carrier instability

Check the attachment periodically, especially after the first few kilometers and after long trips. Ensure belts are tight and brackets have not shifted.

Difficulty closing tailgate

Ensure the carrier is installed correctly and that the lower brackets are properly aligned and tightened to avoid damaging the rear lights.

Before use

  • Check all parts for damage or deformation caused by transport.
  • Verify compatibility with your specific vehicle model.
  • Ensure the tailgate is sufficiently solid to support the carrier.
  • Remove batteries from E-bikes before loading.
  • Rotate bicycle handlebars to prevent damage to the vehicle wall.
  • Ensure no accessories (child seats, baskets) are attached to bikes during transport.

Specs in practice

Carrier Weight
The carrier itself weighs 13.0 kg.

Model compatibility

  • Designed for Volkswagen T5.
  • Not compatible with bike covers.
  • For electric tailgates, consult your VW dealer regarding gas piston strength.

Manual page author

David Miller

Documentation analyst

Organizes user manual content into clear summaries, with attention to model details, product context, and everyday usability.