Installation Manual for SW-MOTECH Kobra Handguard Kit

Quick guide from the manual

This document provides installation instructions for the SW-MOTECH Kobra Handguard Kit. Before beginning, ensure the motorcycle is in its original state and that you have medium-strength thread locker available. After installation, it is critical to verify that all handlebar controls (throttle, brake, clutch, kill switch) operate freely and are not obstructed by the handguards. Re-check all screw connections after the first 50 km of riding.

Safety and general information

• Installation requires good technical understanding; if unsure, have the kit installed by a specialist workshop.
• Do not ride the motorcycle if controls are obstructed or if the handguards interfere with operation.
• Use medium-strength thread locker on all screws during assembly.
• Ensure cables and hoses are not pinched or stretched.
• If necessary, adjust the brake hose or handlebar position to maintain clearance.

Parts list

The kit includes the following main components:

• Handlebar clamp pair (CS-STD)
• Connectors (left and right)
• Backbones (left and right)
• Threaded adapters
• Various screws (M6, M8) and nuts
• Handlebar end weights

Installation instructions

Step 1: Preparation

Remove the existing handlebar end weights. Loosen the marked screws of the speedometer unit and push it upwards slightly to create enough room for the mounting process.

Step 2: Mounting clamps

Mount the handlebar clamps (1) with the connectors (2) and (3) to the handlebar. Do not fully tighten the screws yet. Ensure the installation is performed on the correct side (L/R).

Step 3: Adapters and backbones

Mount the adapters (9) to the handlebar ends using the provided screws. Attach the backbones (7) and (8) to the installed adapters and connectors. Apply medium-strength thread locker to all screws. Do not fully tighten the screws yet.

Step 4: Final positioning

Position the backbones in your preferred ergonomic position. Tighten all screws in the following order: (13), (10), (4), and (5). Ensure the brake hose does not rub or get pinched. If necessary, turn the banjo bolt a few degrees to ensure sufficient distance.

Installing handguard shells

Attach the handguard shells (1) and (2) to the backbones. Tighten the screws carefully by hand (max. 2 Nm) to avoid damaging the threads.

Torque specifications

Refer to the torque table provided in the manual for specific bolt sizes. Use the following general guidelines:

• 8.8 Steel bolts: Follow the torque values listed for M4, M5, M6, M8, M10, M12.
• 10.9 Steel bolts: Follow the higher torque values listed for M4, M5, M6, M8, M10, M12.
• Handguard shell screws: Maximum 2 Nm.